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3D Zortrax Printers User Guide M Series

   

Added on  2022-09-10

52 Pages10500 Words19 Views
3D Printers User Guide
M Series

©2018, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered
trademarks of Zortrax and are subject to legal protection.
2
Table of Contents

Introduction
3
Intended Use of Zortrax Printers
3
General Safety Information
4
Warning and Safety Labels on Zortrax Devices
6
Learn More About Zortrax M Series
8
How does the Zortrax 3D Printer Work?
8
What’s in the Box
9
Main Components
11
Zortrax 3D Printing Technology Glossary
15
First Use Preparations
19
Firmware Installation
27
Navigating through the Zortrax Printer Menu
28
Material Loading
30
Platform Calibration
31
Z-SUITE Installation
33
Starting and Removing
a Print 34
Available Materials
39
Basic Maintenance and Service Work
39
Support and Troubleshooting
45
Specification
49
Recycling
51

©2018, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered
trademarks of Zortrax and are subject to legal protection.
3
I
ntroduction
Read this User Guide carefully and thoroughly before operating Zortrax products for the first time. The

User Guide includes basic information about the 3D printer, safety and protection guidelines as well

as advice on preparing the machine for the first printing and basic maintenance work. Ignorance and

non-compliance with these instructions may result in property damage, injuries, device failures or lower

quality of 3D prints. It is also necessary to ensure that every 3D printer user knows, fully understands and

follows the instructions provided in this User Guide.

The Manufacturer makes every effort to ensure that Zortrax products are safe in transportation, installa
-
tion, usage, storage and disposal.

However, due to the lack of direct and ad hoc control as well as other conditions influencing the device

and those that are beyond the Manufacturer’s knowledge, the Manufacturer is not responsible for dam
-
ages, injuries, failures and costs resulting from improper transportation, installation, usage, storage and

disposal.

Furthermore, the users should take into consideration the risk of possible faults of the device resulting

from defects in material and workmanship.

Intended Use of Zortrax Printers

Zortrax 3D printers work in the Layer Plastic Deposition (LPD) technology, in which
a previously melted
material is deposited on
a surface layer by layer in order to form a pre-designed shape. The extruder is
equipped with three heating points, which allows the melted material to exit the nozzle and be deposit
-
ed onto the heated platform without causing blockages. Zortrax 3D printers, together with Z-SUITE and

dedicated materials, make it possible to achieve high quality prints, however, the users are responsible

for qualifying and determining the intended use of 3D printed models. The Manufacturer takes no re
-
sponsibility for any use of the printed objects, especially, when these objects constitute
a part of safety
equipment or strictly regulated medical, military or space science equipment.

Due to the size and specificity, Zortrax devices are not intended for use by children under the age of 14

and by people with reduced manual, motor and psychomotor skills. The Manufacturer recommends pro
-
viding assistance and guidance to people with disabilities and older adults who wish to operate Zortrax

printers.

©2018, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered
trademarks of Zortrax and are subject to legal protection.
4
General Safety Information

This User Guide contains important safety guidelines that should be followed during installation and

operation of Zortrax 3D printers. It also mentions situations which require special attention and in
-
cludes warnings against negligence and misuse that could cause damages or injuries.

Always read safety data sheets available at:
https://zortrax.com/materials/zortrax-m-series/. They are
a source of basic information and safety procedures for the equipment you bought. It is essential to

update the firmware
so as to avoid any kind of failures. Visit our website: https://zortrax.com/ regu-
larly to learn about the latest news and updates.

Zortrax 3D printers operate at high temperatures and have easily accessible movable components,

therefore, you must be particularly careful when handling or operating the devices. While operating

the printer, it is extremely important to avoid situations that may lead to burns or interference in

proper functioning.

Do not leave the machine
unattended during the print job - check it periodically for proper func-
tioning in order to avoid potential accidents or breakdowns. Turn off the printer once the print job is

finished.

Monitor your device for wear and tear regularly. Contact our
Support Center at: http://support.zor-
trax.com/
for assistance while replacing worn or broken parts.
Keep the printer away from heat sources, fire, flammable materials, humidity as well as water and

other liquids. Place the machine away from any equipment emitting radiation. To prevent any inad
-
vertent use, keep the device out of reach of children and animals. It is forbidden to shake or drop the

printer as it may cause breakdowns. The equipment is not intended for use in a potentially explosive

environment.

Health and Safety at Work

All service and maintenance activities as well as device operation require wearing safety gloves includ
-
ed in the Starter Kit. Wearing safety gloves is also advised while removing the finished print from the

platform.

We strongly recommend setting up
a special room dedicated only to 3D printing and ensure proper
ventilation in it. At the same time, we do not recommend staying in
a room where devices have been
3D printing for
a long time. The vapors released during the printing process do not pose a direct haz-
ard, but they can have negative effects when combined with accumulated dust particles in long-term

processes.

©2018, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered
trademarks of Zortrax and are subject to legal protection.
5
Food and beverages should be kept away from both the 3D printers and 3D printed objects.

While operating Zortrax devices, all measures regarding health and safety provided in this User Guide

as well as in separate regulations should be taken into account.

Electrical Safety

Zortrax M Series 3D printers have been tested for compliance with Low Voltage Directive. In order to

ensure the highest safety standards, including protection against short circuit, overload, overvoltage

and printer overheating, do not attempt to modify the printer and do not use electronic replacement

parts other than those recommended by the Manufacturer.

Replace electronic units according to the instructions and be particularly careful while using the tools

supplied with the printer.

Before plugging the power cable into the outlet, make sure that the power supply voltage in the outlet

matches the required value provided on the nameplate at the back of the printer. Avoid overloading

the outlet with too many devices.

The printer must be well-grounded. Always make sure that the ground complies with local and na
-
tional regulations.

Use only the original power cable supplied with the printer. Do not damage, cut or repair the cable.

A
damaged cable should be immediately replaced with a new one.
All maintenance and repair work should be carried out while the device is off and unplugged. Do not

expose the device to moisture and liquids. Modifications such as soldering of electronic subunits are

forbidden.

Mechanical Safety

Zortrax 3D printers have movable components, such as the drive belts, Z-axis screw, extruder or plat-

form. Therefore, it is forbidden to reach into the printer or put anything inside the printer when it is

running, about to start running or at rest. This may lead to serious injuries or damages.

Tools and accessories from the Starter Kit box should be used with special care for intended purposes

only. Improper use may cause serious injuries.

While following post-processing procedures, wear safety gloves and glasses in order to avoid injuries

that may be caused by sharp edges and fragile elements of the models.

To avoid injuries, be particularly careful while removing the prints from the platform. Always wear

safety gloves and glasses
.

©2018, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered
trademarks of Zortrax and are subject to legal protection.
6
Warning and Safety Labels on Zortrax Devices

Hot surface. Allow to cool before touching

Due to design characteristics, the screws that secure the Z-axis screw nut

cannot be fully tightened

Do not attempt to modify or remanufacture the product

Remove the print from the platform with extreme care

Wear safety gloves

Risk of Burns

There is a high risk of burns while operating Zortrax printers as the extruder’s temperature may

reach up to 290° C [554° F]. Do not touch the extruder with bare hands. Be extremely careful during

maintenance and repair work of heated units. If it is necessary to touch a heated component, use the

pliers which are specially adapted for this purpose. Cooling of components should not take less than

30 minutes.

The platform’s temperature can reach up to 105° C [221° F], therefore, special care should be taken

while operating the printer or removing the finished print.

Do not ignore the warning labels placed on the devices.

Moreover, constructional modifications of the printer’s operating temperature are not permitted as it

may cause serious injuries or bring damage to the device.

©2018, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered
trademarks of Zortrax and are subject to legal protection.
7
This warning symbol indicates that special care should be taken when re
-
pairing the device. Also, it points out an important step to be carried out

The printer needs to be placed on
a flat and stable surface to ensure
proper quality of the prints

Hot surface. Do not touch

Do not reach into moving elements

Safe Storage and Transport Guidance

Zortrax devices must be stored between 0 and 35⁰ C [32 - 95⁰ F]. The storage space should be free of

moisture and other extreme conditions.

Transport Instructions

When stacking several devices on a pallet, follow the instructions provided on the packaging. One

device may weigh more than 20 kg [44 lbs]. It is therefore advisable to provide safe pallet storage but

not higher than 1.7 m [5’7”]. It should be noted that the packages must not project beyond the outline

of the pallet. Packages stacked on the pallet should be then bound together and wrapped in foil. The

pallet prepared as above can be then forwarded to the shipping company.

Pallet stacking and destacking should be carried out by two people. The package with the device

should be lifted or moved using special handles.

Electromagnetic Compatibility (EMC)

Each Zortrax printer complies with Part 15 of the FCC rules. Operation is subject to the following two

conditions: (1) this device may not cause harmful interference, and (2) this device must accept any inter
-
ference received, including interference that may cause undesired operation.

©2018, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered
trademarks of Zortrax and are subject to legal protection.
8
Learn More About Zortrax M Series

How does the Zortrax 3D Printer Work?

Everything begins with preparing
a model. The work on the model can be started in any program which
creates 3D models and generates .stl, .obj, .3mf, or .dxf files. These are the standard file formats sup
-
ported by most 3D modeling software – the model is saved as
a set of three-dimensional triangles
(triangle mesh).

The next step is to open the .stl file (or other) in Z-SUITE – the program created specifically for Zortrax

devices. Z-SUITE prepares the model by slicing it into individual layers and saving it as
a .zcode file.
Each layer represents the movement pattern of the extruder and the platform while building the whole

object. Z-SUITE also allows you to choose the material type to be used for the model and to adjust the

necessary print settings, such as the size of the model, layer thickness, the type of infill or how many

support structures should be generated. The file is then ready to be printed.

To start the printing process, turn on the printer, prepare and load the material which corresponds with

the one you have chosen in Z-SUITE.

The full material offer is available at:
https://zortrax.com/materials/zortrax-m-series/.
Once your model is prepared, save the .zcode onto the hard drive and then onto an SD card. In order

to transfer the model to the printer, insert the SD card into the card reader at the front of the printer.

Open the Models menu and turn the knob to select the model to be printed. Push the knob to begin

the printing process.

Zortrax M Series includes two 3D printer models – the M200 and the M300, which together with

Z-SUITE and dedicated materials constitute the whole 3D printing ecosystem. Thanks to these de
-
vices, it is possible to turn digital, three-dimensional projects into reality using the LPD technology.

Zortrax 3D printers can be used in many industries while designing and prototyping, for instance,

automotive parts, mechanical elements, everyday objects or decorative elements.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used

in accordance with this instruction manual, may cause harmful interference to radio communications.

Operation of this equipment in
a residential area is likely to cause harmful interference, in which case
the user will be required to correct the interference at his own expense.

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