1ACCOUNTING AND FINANCE Costing is used in the business strategies for determining the manufacturing cost of any product as compared to the revenues generated by the product. The system of costing determines the production overhead and allocates the overheads to the business products. If the traditional costing method is used it allocates the costs to products on the basis of average rate of overhead. It pools all indirect cost from the production process and applies the costs on equal basis through one appropriate cost driver like machine hours (Hilton and Platt 2013). However, though the traditional costing system is easy to use it has various limitations that encourage using any other suitable method for computing the cost of the product. Various limitations of traditional costing are as follows – Recovery rate for overhead are used based on the of labour hour or machine hour. Though this method of allocating the overhead is easy to use, it is less useful for taking any decision as the decision has implication over the period of 3-5 years whereas few fixed costs become variable in the long run. Segregating the costs into variable costs and fixed costs is generally unrealistic. Reason behind this is that splitting of the cost will give inaccurate product cost if the business grows (Kaplan and Atkinson 2015). Therefore, it is time to move into a new costing system from the traditional one. The method that can be reliably used and that will overcome the issues faced with the traditional approach is activity based costing (ABC) approach (Myrelid and Olhager 2015). ABC approach determines all the activities related to the production and assigns the costs to the activities and thereby determines the product’s cost. It is considered as more accurate as it considers the crucial factors before allocating the cost to the product. Though it is time taking and complicating, it is more thorough and considers non-manufacturing costs as well like managerial costs and administrative costs (Mahal and Hossain 2015). It has the following advantages over the traditional costing – Accurate cost of the product –it brings reliability and accuracy while determining the productcostthroughfocussingoneffectandcostrelationshipunderthecost incurrence. It identifies that the the activities involves the costs and not the products. Under the modern manufacturing technology and environment where the support functions comprises the large portion of the total costs, ABC delivers more realistic costs for the product (Monroy, Nasiri and Peláez 2014).
2ACCOUNTING AND FINANCE Information regarding cost behaviour – ABC recognizes real nature of the cost behaviour and it assist in reducing the costs and recognizing the activities that do not add any value to the product. With the ABC approach the managers are able in controlling various coats of fixed overhead through exercising more control on costs of various fixed nature through exercising more control over the activities that caused the fixed overhead costs (Sigüenza Guzmán, Van den Abbeele and Cattrysse 2014). Better decision making – ABC approach improves the decision made by the managers as more reliable cost data for product can be used. It further helps in fixing the selling prices of the products as more of the correct product cost data will be available. Management of cost – ABC delivers rate of cost driver and information related to transaction volumes that are useful in managing the performance appraisal and cost management for the responsibility centres (Whitecotton, Libby and Phillips 2013). Example of Traditional costing vs ABC costing Historically, the entity allocates all overhead costs through using total direct labour hours. However, it is now considering introducing activity-based costing (ABC). The accountant of the company has produced the following analysis – ProductAnnual outputAnnualdirect labour Hrs Sellingpriceper unit ($) Raw material cost per unit X2000500004000400 Y1600550006000600 Z400200008000900 3 cost drivers that creates the overheads are – Delivery to retailer – No. of deliveries to retail showrooms Set – ups – No. of items assembly line process is re-set for accommodating the production run Purchase order – No. of the purchase orders Annual cost driver volume related to each of the activity is as follows ProductNumberofdeliveries to the retailer Number of set-upsnumberofpurchase orders X10035400
3ACCOUNTING AND FINANCE Y8040300 Z7025100 Annual overhead costs related to the activities are as follows – ParticularsAmount ($) Deliveries to the retailers24,00,000 Set-up costs60,00,000 Purchase orders36,00,000 All direct labour is paid at $20 per hour. The company holds no stocks. At a board meeting there was some concern over the introduction of activity-based costing. Computation as per traditional approach – ParticularXYZ Annual output (units)20001600400 Selling price per unit$4,000.00$6,000.00$8,000.00 Sales revenue$8,000,000.00$ 9,600,000.00$3,200,000.00 Less: Expenses Raw material$800,000.00$960,000.00$360,000.00 Labour cost$1,000,000.00$ 1,100,000.00$400,000.00 Total direct cost$1,800,000.00$ 2,060,000.00$760,000.00 Indirect cost$4,800,000.00$ 5,280,000.00$1,920,000.00 Total cost$6,600,000.00$ 7,340,000.00$2,680,000.00 Profit$1,400,000.00$ 2,260,000.00$520,000.00 Computation as per ABC approach – ParticularXYZ Annual output (units)20001600400 Selling price per unit$4,000.00$6,000.00$8,000.00 Sales revenue$8,000,000.00$ 9,600,000.00$3,200,000.00 Less: Expenses Raw material$800,000.00$960,000.00$360,000.00 Labour cost$1,000,000.00$ 1,100,000.00$400,000.00 Total direct cost$1,800,000.00$ 2,060,000.00$760,000.00
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4ACCOUNTING AND FINANCE Indirect cost Delivery cost$96,000.00$76,800.00$67,200.00 Set-up cost$2,100,000.00$ 2,400,000.00$1,500,000.00 Purchase order cost$1,800,000.00$ 1,350,000.00$450,000.00 Total indirect cost$3,996,000.00$ 3,826,800.00$2,017,200.00 Total cost$5,796,000.00$ 5,886,800.00$2,777,200.00 Profit$2,204,000.00$ 3,713,200.00$422,800.00 Computation of profit – ProductProfit as per traditional methodProfit as per ABC X$ 14,00,000$ 22,04,000 Y$ 22,60,000$ 37,13,200 Z$ 520,000$ 422,800 It can be identified that the profit has been changed for each product as allocation has been made more systematically. The major judgement used in the ABC approach is availability of the source data. As it is not always available judgements and estimates are used for allocating the overhead to various cost drivers. Further, data production is based on the management’s judgement otherwise it will produce significant unfavourable outcome (Weygandt, Kimmel and Kieso 2015). Various limitations of ABC costing approach are – It is not useful for the small companies If overhead are small ABC costing is not useful It shall not be used for preparing the monthly income statement Some of the companies produce only 1 product or very few products and hence, ABC approach is not applicable for them (Kapić 2014). Yes, I would be happy using the above calculation for the decision making purpose. The reason behind this is ABC approach is considered as a tool for management’s decision making through association of costs to the activity which establish a clear relationship among related costs and source of the activity demand. Through ABC the management is able to find
5ACCOUNTING AND FINANCE out the area where the costs are actually incurred, costs initiations and the areas where the efforts shall be applied for curbing the inflationary cost.