Detailed Analysis of Shuttle Cock Manufacturing Process and Market

This report provides a comprehensive overview of shuttle cock manufacturing, including an analysis of market potential, different types of shuttle cocks (feathered and synthetic), and the characteristics of a standard shuttle. It delves into the technical aspects of the production process, from feather sorting and washing to cork preparation and assembly. The report also explores boundary conditions, the impact of duck feather shortages, and the need for registrations and licenses. Furthermore, it examines the geometrical models of shuttle cocks and quality control measures. The report concludes with recommendations, highlighting the ease of implementation and the growing demand for shuttle cocks in the badminton market. The manufacturing process is straightforward, involving feather preparation, cork insertion, and final assembly. The report emphasizes the market's potential and the importance of quality control. The report also analyzes the impact of duck feather shortages on the industry.

How to manufacture
Shuttle Cocks

Table of Contents
INTRODUCTION...........................................................................................................................1
Study Objectives.........................................................................................................................1
Analysis of the Market Potential of shuttle cocks.......................................................................1
Different Types of Shuttle cock..................................................................................................2
Characteristics of a standard Shuttle...........................................................................................3
Analysis of Technical Aspects....................................................................................................3
Boundary Conditions..................................................................................................................6
Licenses and Registrations..........................................................................................................7
Assembly.....................................................................................................................................8
Assemble stages..........................................................................................................................8
RECOMMENDATION AND CONCLUSION...............................................................................9
REFERENCES..............................................................................................................................10
Introduction

The particular continuing business of manufacturing of shuttle cocks is
certainly very easy to implement. The following business can be initiated
having a small capital investment in addition. Shuttle cock is used while
playing badminton. Any good high quality shuttle cock consists of sixteen
feathers of standard high quality along with a wooden cork (Hart, 2014). The
whole process for the manufacturing of these cocks is extremely easy. Also,
the product is in a great demand that it provides far better revenues to the
owners from your respective business. Cocks already are used in badminton,
which is one of the most popular sports from all around the global world. The
sport will not limit to a particular era, it can be played by children, men,
women etc. . . . Shuttle service cock seems a necessary item for playing the
particular badminton. Playing badminton may also be considered as a
workout activity considering that people are more health conscious. So, the
demand to get shuttle cock is increasing every full year.
Research Objectives
o To analyses industry potential of shuttle cocks.
o To determine different Types of Shuttles.
o To be able to analyses the characteristics of a regular cock.
o To analyses the particular technical aspects of the process.
o To check on the effect of Shortage associated with duck feathers
o To find out the particular Boundary Conditions.
o To determine the interest for Registrations and Permit
o To determine the machinery utilization.
o To be able to analyses the financial factors.
Analysis of the Market Probable of shuttle cocks
For the production of shuttle cocks in the market for playing purposes, it
provides a good potential. While the production of these shuttle cocks, a lot
of them have been used internally using the specific exports being minor
because of bad quality and much more rates per unit related to production
when being compared to the international standards. There is no doubt in
the fact that the shuttle service cock business has the 2nd highest share of
the worldwide equipment market, it focuses on growing at faster costs
during the forecast period. A much better replacement rate of the product
can be a major reason for this specific industry to have a successful faster
rate. Out of the two kinds of shuttle cocks provided on the market, synthetic
and feathered, feathered are more preferred by people. Synthetic shuttle
cocks are considered as the plastic ones. Due to shortage of special feather

there have been shot up within the prices of shuttlecock creation. As the
demand increases as being a large section of people the particular values of
shuttlecocks have already increased. The cost is increasing because the
packet of 12 shuttlecocks which is priced at much lower costs in three
months from now could be of at higher costs now.
Different Types of Shuttle cock
Illustration 1: Shuttle Cock
(Source: Parts of shuttle dick, 2017)
There are two types of shuttle cocks that can be used for use in playing
badminton and they are generally discussed as under:
Feathered Shuttle Cocks
These cocks are more prone to breakages plus being damaged soon. While
playing the game, it may need to replace a few times. This is the reason
people prefer plastic shuttles greater than these feathered cocks (Chan and
Rossmann, 2012). A benefit of this type is these are controlled easily. So, the
particular experienced players prefer having fun with these shuttles rather
than making use of plastic ones. White fairly sweet wing feathers are of the
greatest quality shuttlecocks in comparison with the particular black wing

duck down and white one and several of the cock's are associated with poor
quality.
Plastic Shuttle Cocks
These are considered as more durable in addition less prone to damage.
Location last various matches with no disabilities in the whole sport. These
are easy to hit harder than the feathered ones however are less preferred
from your well experienced players.
The particular between Feather and plastic-type Badminton Shuttlecock are
since follows-:
o Due to thorough shape the feather shuttlecock can take up a
preliminary speed and observe much more drag in comparison with
the Plastic shuttle service.
o The feather shuttle improves up in the air during the close to net clear
shots in addition fall on the ground straight. Nevertheless on the other
side the plastic shuttle movements more at a flat viewpoints.
o More power is required to raise the plastic shuttle; it is not easy job to
lift the plastic shuttle service however.
o Characteristics of a normal Shuttle
o There are some standards organized for the production of a shuffle and
these are discussed since under:
o The feathers used must be of specific dimension with a precise angle
while being setting in the natural.
o They must be of a choice of uniform length as it must be between
62mm to 70mm when measuring it from your top to the end.
o The approximate weight of the shuttle service must be from 4. 74 gm.
to 5. Fifty gm.
Evaluation of Technical Aspects
Production Process
The whole process for that production of the shuttle cocks is very simple and
easy to understand. For cheaper points or low standard shuttles, sometimes
hen feathers are increasingly being used also. First, proper sorting of all the
feathers is normally initially done and, benefit standard feathers are
selected. After proper sorting, they are washed for 40-50 times with some
detergent powder (Hart, 2014). After washing, they might be treated with
any ultramarine glowing blue liquid to give them the particular brightening

effect. When the down properly get dry, they are cut to the 3” dimensions
with scissors. Then, their very own rounding takes place along with the
trimming at the top.
When the feather procedure is completed, cork of normal quality is taken.
These types of corks also complies the specific synthetic firm. With the help
of stunning machine, 16 holes had been punched so that 16 lower can be
inserted within this. After inserting all the down in those 16 spaces, they are
being fixed with all the current glue to assure the repair ability between the
both. After that, all those feathers are discussed with the cotton thread. The
particular silk or cotton ribbon is being situated at the junction of the shuttle
service. Along with that, a brand has also been glued in the middle of the
particular cork.
When both the specific processes are complete, weighting of these shuttles
are being carried out. The weight is being adjusted on the balance, taking
help in the steel pins that are smaller in size. For indoor purposes, they need
to have the weight range from 70-72 grains and for outdoor reasons; the
range should be from 82-84 grains. Then, they are becoming placed in the
cardboard storage containers of cylindrical shape or even in the trade of one
shift. After all the three procedures, they are being dispatched for
advertising.
Quality Control and Requirements
The bureau of specs has some recommended policies for this manufacturing
of the shuttle cock. Study about the quality control before starting the
process seems an essential process. Than the bureau connected with
standards rather, there are client owned standards according to the high
quality of cork also, lower, glues etc. . . .
Control over Smog
This is a sport which has simply no impact on any sort of pollution. Applying
this type of industry, this is unable to cause any harm to the environment,
causing any kind of pollution of air therefore, soil, water etc. . . . Since it is
completely out of any activities that cause troubles for the atmosphere,
there seems no need associated with taking any measures.
Upkeep of Energy
In the manufacturing procedure for the shuttle cocks, the particular scope for
conservation of the is very low (Chan in addition Rossmann, 2012). This is

because most of the processes are being done personally except some
number of features like boring etc. . . . The particular staff or the members in
the market should be well trained so that they can create a good use of fuel,
power, light etc. . . . . so that they can save the energy as they might.
Effect of Shortage of sweet feathers
The shuttle cocks are made of feathers from geese. These duck feathers
bring making standard quality dick. Otherwise, hen feathers double in the
preparation of cock but of low regular. Shortage of duck straight down have
a huge impact on the increasing rates of shuttle cocks. The duck, one of the
most typical species of birds, on a general basis is reducing inside a very
faster rate since the water bodies have filled up for promoting the real
estate. Generally, the rate structure of shuttle service cock increases during
winters as people prefer actively playing badminton as it is a very soon
enough sport. Less or no option of the duck feathers really are a matter of
serious issue for the shuttle cock field. They cannot run their company
without the feathers as everybody out there does not prefers plastic-type
shuttles. People who have in a routine of playing with the straight down
shuttles do not feels guaranteed and compatible while finding pleasure in the
plastic ones. As given that there have been decline in the individuals of
ducks there is an absence of feather of cock which in turn lead to the
embrace the prices.
Although feathers associated with hen are being used in the particular
manufacturing of these shuttles furthermore, but they are being used by
these producing low standard shuttles. These are not even durable as well
as, are not cleaned well before marketing and advertising.
Geometrical Models of Shuttle Dick
There are three models which you can use for the study of the types of the
cocks. These variations can be considered as synthetic, a gap and feather-
less style. The synthetic model supplies a very popular model like from your
Mavis 350 from the Onex. The details comprise of few and extremely simple
measurements that have been from an off shelf a part of shuttle available at
some location (Hart, 2014). While executing all the measurements, no ideal
instrumentation had used. Both of these models have surfaces that are non-

porous. The specific feather model consists of an over-all of 16 feathers that
are stick to the cork with the help of the particular glue.
The same way, plastic-type material or synthetic shuttles have panels
instead of feathers. The gear that checks the quality of down have 26
sensors with the average that checks the standard of feathers. Initially, the
straight down are classified on the basis of their very own size and quality.
Down of different sizes are being categorized in their specific panels simply.
While the feathers are going through the machine, some feathers usually are
not being measured by the detectors. They are sorted in a various panel
(Hart, 2014). All the feathers in a shuttle dick must be of specific dimensions
and have a precise angle. Following the feathers is being glued towards the
cork, it is again verified that they are of accurate measurements or not. The
punching device makes 16 holes in the cork in which the feathers are in fact
inserted. After all this procedure, they might be again bonded by a line and
the organization’s sticker continues to be glued in the middle of the natural.
Boundary Conditions
Mesh in addition Convergence Study
In an exterior cylindrical domain, the shuttle service cock resides in. The
specific downstream and upstream restrictions are located respectively as
x=-143 mm and x= 577 mm as from the bottom level of the cock. The area
on the outer side features a diameter of 310 millimeter. The figure below
signifies a specific mesh that is getting utilized for the computation of the
down shuttle cock. It has various tetrahedral, unstructured elements. The
specific mesh remains very close-up with the surface area of the specific
shuttle cock. For the facilitation of the mesh, the web site has been divided
in 3 major parts as area in the inner most region, intermediate region and
the external region between the two cylindrical areas.

Licenses and Registrations
Not many formalities are there to obtain starting the manufacturing in the
business of shuttle cock. However, it is a better selection to identify all the
related techniques and procedures before starting an organization. The
organizations can also stick to basic list which is discussed as under:
o First phase is determining the particular type of business and make the
sign up as soon as possible. For any micro level venture or business,
you can start the continuing firm as proprietorship.
o From the area municipal authority, having the sector license is second
activity towards following the regulations in addition rules.
o Applying for skills from the bureau of requirements.
o Confirming all the liabilities concerning tax etc. regarding production of
the product in the specific state (Woo and Alma, 2017).

o Protecting and saving the name of the organization with brand
registration so that in forthcoming, the ongoing company might not
have to pay any penalties or even fines.
Assembly
For the manufacturing of shuttle cocks regarding playing badminton, the
standard high quality feathers have been selected very first. The
organizations producing shuttle service cocks take feathers through ducks.
While some also take those feathers from hen yet those feathers usually are
utilized for the production of low regular cock. All the feathers are usually
aligned up. After that they need to undergo the sorting gadget, in which their
sorting occurs. The feathers of particular sizes are being sorted inside their
respective panels. Each display has some specific number meant for
collecting the feathers of the size.
For making the shuttle service cock, the feathers needs to be of appropriate
sizes and really should be present on the precise viewpoints. The sorting
machine provides almost 26 sensors concerning sensing the sizes from your
feathers. Sometimes, sorting device seems unable to sort a few sizes of
feathers. These types of unsorted are categorized in one category. From the
best quality straight down, shuttles are made. One shuttle service consists of
16 feathers in addition to a cork. Cork includes some synthetic firm also.
Within the cork, 16 holes continue to be done by the punching device in
which the feathers are to be positioned. In those holes, all of the feathers are
being inserted by using glue. After that, the particular thread is also being
fixed with the feathers to maximize the specific connectivity between the
corks as well as the feathers.
Assemble stages
Worth
The value of shuttle cock is definitely customer defined. For the players of
badminton, it acts being an essential tool (Chan plus Rossmann, 2012).
Some select playing with the feather shuttles while some play with the
plastic forms. Mostly, the experienced gamers of badminton consider finding
pleasure in feather cocks. These shuttles are cleaner than the various other
ones made from hen down. Duck feather cocks are increasingly being
washed for about 40-50 occasions and then washed with basic blue water for
producing that finishing. It seems really valuable for persons which are in a
habit of enjoying badminton. Some take it being an efficient workout activity

furthermore. So, it has its own worth for them. The shuttlecocks related to
plastic are much more durable as compared to the feather cock nevertheless
the quality is not good when compared with the feather cocks.
Worth Stream
After the determination from the assembling value, it is essential in order to
analyses the processes plus steps that involved parts like cork, feathers,
stuff. Without any one of them, it is incredibly difficult to construct a cock
(Dai, 2013). Manufacturing of a shuttle service requires all the three
components. Most of the manufacturing is done manually excepting the
punching procedure. The feather shuttlecock is generally covered with the
thin leather-based. It is considered to use down from right or eventually left
wings in each shuttlecock to ensure the satisfactory flight characteristics. It
is also necessary the down should not mix feathers depending on wings as
they may be created differently in different wings.
RECOMMENDATION AND CONCLUSION
The particular conclusion can be made based on the observation. In order to
carry place improvement in the future various recommendations can also be
made.
Thus summing up the above report it may be concluded that the shuttlecock
is utilized in the sports of badminton. It is formed of straight down or plastic
with an open up conical shape. There are 2 types of shuttlecock that can be
used about this sport that are plastic plus feather shuttlecock. As the human
population of duck is decreasing, there is a less stock associated with feather
shuttlecock due to the prices of these shuttlecock possess risen in past many
years. The quality is better than the plastic shuttlecock also. Since the
feather shuttlecock breaks they need to be change many times easily. The
artificial shuttlecock has been made to alternative the feather with plastic-
type. It is highly recommended to make use of down shuttlecock while
playing badminton as the quality is good. It truly is preferred by more
qualified and experienced player furthermore. This type of shuttlecock will
improve the capability of the players and also they are able to control the
flight connected with feathers better than that of plastic material materials.