This career episode describes the experience of a structural design engineer in constructing a new building after removing an existing establishment. It covers the responsibilities, challenges, and solutions faced during the project.
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CAREER EPISODE 1 Introduction: CE 1.1I will describe about my experience in constructing a new building after removing an existing establishment in my first career episode. The project activity started in August 2015 and continued till September 2016. I worked as a Structural Design EngineerinUMANGPATELCONSULTINGCIVILENGINEERAND STRUCTURAL DESIGNER.The organization was headquartered in Ahmedabad, India. Background: CE1.2UmangPatelConsultingCivilEngineerandStructuralDesignerisadesign, engineeringandstructuralconsultancyprovidingprofessionalconsulting servicesforinfrastructure,construction,industrialandpropertymarkets.The company has evolved into a multi specializeteamof more than 70 structural engineers, cost consultants, construction managers and architects. The company worksforIndiancorporates,EPCcontractors,multinationalcompanies, developers,governmentorganizations,andfinancialfirms.This companyhas executedbigprojectsinresidential,commercial,andindustriallevels.This company has more than 20 years of experience and executed more than 1000 projects nationally. CE1.3The main project scope was to work on the construction of a G+5 brand-new buildingonaplotwheretherewasalreadyanestablishment.However,the requirement was to completely clear the construction site by demolishing the existingestablishmentandstartconstructingthenewlyproposeddesign.My organization secured the deal to work on the project and I was one of the key members of the team deployed for the task. CE1.4I performed the following responsibilities in the project. ď‚·Carrying out the project site investigations ď‚·Checkingandevaluatingengineeringdesigndocumentsandcarryingout modifications ď‚·Working with cross-functional engineering teams to ensure that the building design is errorfree and effective ď‚·Preparing the various load and stress estimations of the planned engineering structures ď‚·Finalizing the quality of the materials, concrete mix and so on for constructions ď‚·Supervising the construction and material requirements ď‚·Obtaining planning and/or building regulations approval ď‚·Working with relevant professional staff such as architects ď‚·Coordinating staff and deliveries of construction material ď‚·Mentoring and monitoring labours and contractors working on the project
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ď‚·Ensuring quality of design that is produced on a project to eliminate any possibility of error or rework ď‚·Workingcloselywiththeprojectmanagement,customers,andproject resources ď‚·Maintaining effort estimates and weekly project progress reports CE1.5The following organisational chart highlights my position as a Structural Engineer in the project. Chairman Chief Executing Department of Civil Engineering Construction Engineering Geotechnical Engineering Mechanical Engineering Structural Engineering Structural Design Engineer Cad Technician
Personal Engineering Activity: CE1.6The engineers and architects were assigned the task to prepare the design of the building and I reviewed the received designs to ensure that the design can resist earthquake, wind load, and provide stability to the structure by demonstrating stiffnessandresistanceagainstthedisplacementofthebuilding.Itookthe responsibility to monitor the project proceedings on a daily basis. To achieve the project objectives, I ensured managing the workforces, selecting the most effective raw material, resolving the disputes arising in the construction site and so on. CE1.7I consulted the landscape engineers and the architects, to carry out the site inspection to check whether the proposed site could comply with the proposed engineering plans and designs and they are effective enough to be implemented. Then I prepared all the required documentation to be submitted to the municipality officials for the approval of the project so that the project work could commence. I also ensured to accompany the government officials and explain them the plan vividly whenever they came for the site inspections. CE1.8Ireviewedthepreliminaryengineeringdrawingsandconstructiondesigns submitted by the architects. To review the design better and propose effective modifications, I divided the building design into several designable entities. The entities included basement, foundation, floors, slabs & beams, reinforced walls, stairs, garages, elevator and so on. I used the STAAD.pro software to calculate the loads on each of the entity again to validate the design and ensure that it can sustain load when implemented into actual construction. I used ETABS software to obtain stress analysis in slabs, shear force for the beam and area reinforcement for the columns as designing the foundation was dependent upon the reaction and height of the foundation level was dependent upon site and safe bearing capacity of the soil stability. CE1.9I used numerous engineering formulae and Microsoft Excel to obtain the dead load, live loads, wind loads, and seismic loads. I used the advanced functionalities of the AutoCAD software to draft a framing plan with required sizes of beams and columns. I worked closely with the architects and discussed the proposed plan with them. After receiving their approval, I worked on designing a skeletal structure consideringthesizesanddimensionsadheringtotheengineeringdrawings prepared by the architects. CE1.10I considered the live load as 2 KN/m2 since the analysis and design was planned to be carried out for residential building as per IS Code 875 part-2 and as there was no need of giving Dead load in ETABS which is an advantageous thing. I provided wall load as 16.48 KN/m2 and for inner walls 8.24 KN/m2. I provided the floor finish to be 0.6 KN/m. I considered the following dimensions for the design: Grade of concrete for slab, beam, column: M20, Column Sizes = 250X360 mm, Beam Size = 250X360 mm, Slab thickness = 160 mm, Number of Stories = 5,
Height = 4 meters and plinth height = 2 meters, Live Load on slab = 2 kN/sq.m. and Dead load on slab = 3 kN/sq.m. CE1.11The following illustration displays the centre line diagram of the building. After carrying out the design analysis, I performed concrete design on the structure following the standard IS 456:2000. I used ETABS to perform the design. I used the centre line diagram. I allocated the grid system with X and Y spacing method. The following illustration is the model design that I created with the ETABS.
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CE1.12I followed the National Building Code of India and Town Planning and Urban Development Act, 1976, as it was mandatory to follow the standards and rules sets by the local administration. I ensured all the designed beams and columns met safety criteria. In case of discrepancy, I examined the bending moments, shear forces, and deflections of those parts and revised the design accordingly. CE1.13While carrying out the site inspections, I found that the site conditions are poor for the construction of a strong base for the building because the site was prepared after the demolition of the existing establishment. To deal with the negative effects of the poor ground conditions, I used shoring wall systems and diaphragm walls as to carry out the underground construction of the piles. C1.14To carry out the diaphragm wall construction, I placed concrete by installing pre- cast concrete panels or pre-cast diaphragm wall. I planned the diaphragm walls to be constructed to depths of 100 meters and to widths of 0.45 to 1.50 meters. The following illustration displays the stages of the construction for the diaphragm walls where in stage 1, I carried out the excavation activities. In stage 2, I performed mud desanding, and for stage 3 and stage 4, I worked on placing the reinforcement and pouring concrete respectively.
CE1.15I performed numerous calculation activities and calculated the amount of raw materials and workforce required for the daily tasks to be completed on time without any unwarranted delays. The raw materials for the constructions included concrete,cement,water,steelbars,aggregate,andframework.Iperformed calculations to find obtain various loads on the beams such as wall load, self load, and slab load. Also, I calculated the shear force, normal shear, and permissible shear stress. CE1.16It was tough to carry out construction activities in an inhabited area as I had my own set of challenges as a Structural Engineer. I encountered a challenging situation while dealing with a neighbouring house owner whose house was quite close to the construction site. The issue occurred when I instructed the labours to start digging the site few meters away from the boundary walls of the neighbour’s building as the soil started to break and move towards the new construction area. Upon inspection, I found the reason behind it to be the wall of the neighbouring building that lacked support as there was no reinforced concrete beams to support the construction, instead there was located a 16 cm thick plain concrete that was not able to hold the wall and later caused the breakage of the soil around the wall. CE1.17I closely worked with the architect who invited a Geotechnical Engineer to perform several soil tests on the soil samples collected from the construction site to analyse the nature of the soil. After receiving the results of the soil tests, I obtained the stress and load of the structure to ensure that it could withstand the load exerted. I designed the reinforced concrete beams accordingly. It resulted in the soil not to break anymore. CE1.18Then as an effective solution to the problem, I proposed the demolition of the wall completely and reconstruct it with the required specifications so that the wall no longer lacks support. I carried out the construction of T-joints for the reinforced concrete walls in two phases. In the first phase, I placed the U-bars in metal plate sheathing in the wall that was first made concrete. It helped in improving the shear connection. I bent the U-bar to horizontal position prior to the beginning of the second phase of construction.
CE1.19Then I constructed the horizontal section of corner and T-joints of monolithic reinforced concrete walls. I performed the detailing of the interconnecting bars correctly as the bars could not be bent at the internal corner as when they are subjected to tension, they would split the concrete. CE1.20I communicated with the stakeholders to decide the priority of the engineering activities to be carried out in the project for the timely completion of the project tasks. I took care of the communications with the vendors and the suppliers for delivery of the materials required for the project activities. I reviewed and took care of the renewal of the contracts of the subcontractors working in the project. I periodically had a check on the quality of the construction work. Though I was not completely responsible for the scoping and budgeting, I regularly provided my inputs that could save cost. CE1.21I worked in collaboration with my team members, cross-functional teams and managers. I sought inputs from the whole team in the challenging situations and
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plannedmytaskseffectively.Iimplementedthefeedbackreceivedfrommy supervisors and ensured that my tasks are delivered in an efficient way and I also got to learn a lot by working with the project team. I followed the instructions of the project management and independently presented my views if I could not agree on the project plans. CE1.22I have been a part of a huge team and I also worked with several contractors and vendors. I communicated with the labours, vendors, project managers, engineers, architects and other stakeholders on a regular basis to ensure that the project is on track. I met my project manager on a weekly basis and presented the project report regarding my work status and further plans. I invited reports from my subordinates to monitor the progress of the tasks assigned to them. I took guidance from my seniors and colleagues and mentored my subordinates and labours when they sought help. CE1.23As the project offered a lot of challenges, it was quite tough to complete the project activities within the defined schedule. I ensured to work hard and complete the project on time and with the allocated budget allocated. I tracked the project proceedings on a regular basis as I used to create progress reports on a daily basis and shared with the stakeholders. I tried my best to resolve the issues at the earliest with individual contributions from the project team and all the stakeholders. I suggested the best possible solutions to the problems I encountered through brainstorming and discussions with the stakeholders. I spent the budget wisely and ensured that the cost incurred does not exceed the allocated amount. Summary: CE1.24The construction site safety measures were a huge challenge to be maintained as the surrounding areas of the site was moderately populated. Disposing the waste water and waste materials produced during the construction as quite challenging and the frequency of the task was overwhelming as well. It offered a lot of challenges to manage the project proceedings. The project gave me enough confidenceandhelpedmegrowasanefficientStructuralEngineer.Icould effectively preform all the tasks assigned to me and I too had a lot of value add from my side to make the project a successful one.