Effective Lubrication in HOT Rolling machine
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Added on 2023-06-03
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This dissertation discusses the most effective components that can be used as a lubricant for high temperature rolling machines. It analyses conventional lubricants concerning oil, water and other emulsions as well as the advanced nano-particle based additives.
Effective Lubrication in HOT Rolling machine
Added on 2023-06-03
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Running head: DISSERTATION
Dissertation: Effective Lubrication in HOT Rolling machine
Name of the Student
Name of the University
Author note:
Dissertation: Effective Lubrication in HOT Rolling machine
Name of the Student
Name of the University
Author note:
2DISSERTATION
Abstract
In today's industry rolling machine is considered to be extensively used equipment.
This machine is generally used in industries where solid as well as Semi solid metals and
non-metals are reshaped. In these industrial rolling machine the effective utilisation of
lubricant substances is notably useful for the rolling device as well as for the manufacturing
products. At the same time, the lubrication dilemma is a major issue in the vertical rollers in
rolling machines.
The chief goal of this study is to gain awareness of the most effective components,
which can be used as a lubricant for hot rolling machine. The aim of this research is to
analyse several lubricants concerning oil, water and other emulsions as well as the advanced
nano-particle based additives.
This study is based on the physical properties of the lubricants considering the
molecular level structure as well as the physical properties of metal surfaces considering the
temperature and roughness. In this primary data collection, several external measurement
tools have been used to monitor the temperature of the rolling machine and the effectiveness
of different lubricant.
As per this study, it has been found that the mixture of Oil, Al2O2 nano-particles and
water has the optimum potentiality to be an effective lubricant considering the resultant
thermal changes, frictional force and resultant rolling force which imply the mechanical
efficiency of the rolling machine.
Abstract
In today's industry rolling machine is considered to be extensively used equipment.
This machine is generally used in industries where solid as well as Semi solid metals and
non-metals are reshaped. In these industrial rolling machine the effective utilisation of
lubricant substances is notably useful for the rolling device as well as for the manufacturing
products. At the same time, the lubrication dilemma is a major issue in the vertical rollers in
rolling machines.
The chief goal of this study is to gain awareness of the most effective components,
which can be used as a lubricant for hot rolling machine. The aim of this research is to
analyse several lubricants concerning oil, water and other emulsions as well as the advanced
nano-particle based additives.
This study is based on the physical properties of the lubricants considering the
molecular level structure as well as the physical properties of metal surfaces considering the
temperature and roughness. In this primary data collection, several external measurement
tools have been used to monitor the temperature of the rolling machine and the effectiveness
of different lubricant.
As per this study, it has been found that the mixture of Oil, Al2O2 nano-particles and
water has the optimum potentiality to be an effective lubricant considering the resultant
thermal changes, frictional force and resultant rolling force which imply the mechanical
efficiency of the rolling machine.
3DISSERTATION
4DISSERTATION
Table of Content
Chapter 1: Introduction..............................................................................................................5
Background:...........................................................................................................................5
Problem Statement:................................................................................................................6
Research Aims:......................................................................................................................7
Research Objectives:..............................................................................................................7
Research Question:.................................................................................................................8
Chapter 2: Literature Review.....................................................................................................8
Introduction:...........................................................................................................................8
Structure of the roller surface and the cause of extreme friction...........................................9
Results of appropriate lubrication........................................................................................10
Conventional use of lubricant..............................................................................................11
Oil based lubricants and its working principles and usage..................................................12
Water based Lubricants and its working principles and usage............................................13
Titanium Oxide Nano-particles as lubricant and usage.......................................................14
Summary:.............................................................................................................................15
Literature Gap:.....................................................................................................................16
Chapter 3: Research Methodology...........................................................................................16
Research philosophy............................................................................................................16
Research design....................................................................................................................17
Research approach...............................................................................................................17
Table of Content
Chapter 1: Introduction..............................................................................................................5
Background:...........................................................................................................................5
Problem Statement:................................................................................................................6
Research Aims:......................................................................................................................7
Research Objectives:..............................................................................................................7
Research Question:.................................................................................................................8
Chapter 2: Literature Review.....................................................................................................8
Introduction:...........................................................................................................................8
Structure of the roller surface and the cause of extreme friction...........................................9
Results of appropriate lubrication........................................................................................10
Conventional use of lubricant..............................................................................................11
Oil based lubricants and its working principles and usage..................................................12
Water based Lubricants and its working principles and usage............................................13
Titanium Oxide Nano-particles as lubricant and usage.......................................................14
Summary:.............................................................................................................................15
Literature Gap:.....................................................................................................................16
Chapter 3: Research Methodology...........................................................................................16
Research philosophy............................................................................................................16
Research design....................................................................................................................17
Research approach...............................................................................................................17
5DISSERTATION
Data collation Method..........................................................................................................18
Research Tools and materials:.............................................................................................19
Data Analysis Method..........................................................................................................20
Ethical consideration............................................................................................................20
Summary..............................................................................................................................21
Chapter 4: Data presentation and findings...............................................................................22
Chapter 5: Data analysis and discussion..................................................................................30
Analysis................................................................................................................................30
Discussion............................................................................................................................34
Chapter 6: Conclusion..............................................................................................................35
Conclusion............................................................................................................................35
Linking with objectives:.......................................................................................................36
Research Gap and future scope............................................................................................37
References:...............................................................................................................................38
Data collation Method..........................................................................................................18
Research Tools and materials:.............................................................................................19
Data Analysis Method..........................................................................................................20
Ethical consideration............................................................................................................20
Summary..............................................................................................................................21
Chapter 4: Data presentation and findings...............................................................................22
Chapter 5: Data analysis and discussion..................................................................................30
Analysis................................................................................................................................30
Discussion............................................................................................................................34
Chapter 6: Conclusion..............................................................................................................35
Conclusion............................................................................................................................35
Linking with objectives:.......................................................................................................36
Research Gap and future scope............................................................................................37
References:...............................................................................................................................38
6DISSERTATION
Chapter 1: Introduction
Background:
In today's industry rolling machine is considered to be extensively used equipment.
This machine is generally used in industries where solid as well as Semi solid metals and
non-metals are reshaped. The process involved extensive pressure both from the counter
purse and the Rolling machine. In this process, the exterior surface of the Rolling machine
receives the maximum pressure (Askeland 2013). It can be clearly understood that the layer
of friction takes place into separate segments namely the apparel And the Rolling material as
well as the lower role and the Rolling material. In both the cases a good amount of energy
weight loss due to wear here as well as fictional erosion at an intensive level. Apart from that
in rolling machines with high temperature this type of friction results in additional heat as
well as enhancement in temperature that Infosys impact on the operational efficiency as well
as durability of the production material. Not only has this it also imposed an adverse effect on
the strength and sustainability of the Rolling machine. Due to extensive pressure and friction,
the rulers of the Rolling machine often develop several cracks as well as microscopic holes.
In order to prevent search erosion of the Rolling machine generally, welding machines are
made with the help of non-elastic alloy in order to enhance their survival capacity as well as
durability even under continuous and extreme fluctuation of the surface temperature (Biresaw
2016). In spite of all these measures, rear and tear of the rollers take place since the material
of which they are made up of process highest capacity for having balanced expansion as well
as contraction. Once the specific threshold limit gets crossed, the roller material usually gains
extreme tear and wear and even visible cracks on the exterior surface.
Chapter 1: Introduction
Background:
In today's industry rolling machine is considered to be extensively used equipment.
This machine is generally used in industries where solid as well as Semi solid metals and
non-metals are reshaped. The process involved extensive pressure both from the counter
purse and the Rolling machine. In this process, the exterior surface of the Rolling machine
receives the maximum pressure (Askeland 2013). It can be clearly understood that the layer
of friction takes place into separate segments namely the apparel And the Rolling material as
well as the lower role and the Rolling material. In both the cases a good amount of energy
weight loss due to wear here as well as fictional erosion at an intensive level. Apart from that
in rolling machines with high temperature this type of friction results in additional heat as
well as enhancement in temperature that Infosys impact on the operational efficiency as well
as durability of the production material. Not only has this it also imposed an adverse effect on
the strength and sustainability of the Rolling machine. Due to extensive pressure and friction,
the rulers of the Rolling machine often develop several cracks as well as microscopic holes.
In order to prevent search erosion of the Rolling machine generally, welding machines are
made with the help of non-elastic alloy in order to enhance their survival capacity as well as
durability even under continuous and extreme fluctuation of the surface temperature (Biresaw
2016). In spite of all these measures, rear and tear of the rollers take place since the material
of which they are made up of process highest capacity for having balanced expansion as well
as contraction. Once the specific threshold limit gets crossed, the roller material usually gains
extreme tear and wear and even visible cracks on the exterior surface.
7DISSERTATION
Problem Statement:
In these industrial rolling machine the effective utilisation of lubricant substances is
notably useful for the rolling device as well as for the manufacturing products. Throughout
the last decade, several lubricants are being used in order to lower the frictional erosion on
the exterior floor of the rolling device. However, all of these lubricants are pretty elastic and
possess lower chance to be dispensed over the operational floor. Therefore, to enhance the
efficiency it requires additional maintenance as well as repeated oiling in the operating rollers
and inner gears (DellaCorte et al. 2012). This repeated oiling procedure increases the
cauterisation process of this lubricant. The cauterisation results in a non-homogeneous
distribution of emulsion and frictional imbalance. Therefore, the capability and excellence of
the produced material get reduced considerably. In order to resolve this issue, the
conventional lubrication methods need to be analysed. Along with that, the ideal requirement
for greater fee powerful lubrication method must be recognized. At the equal time, the
manufacturing and upkeep efficiency also are relatively dependent on the rate for the
lubrication manner in any mechanical industry. The thermodynamical drawback results in
extra power loss that also will increase the operational cost of this rolling device.
The lubrication dilemma is a major issue in the vertical rollers in rolling machines.
These sorts of rolling machines are specifically utilised in a paper production, metallic sheet
manufacturing enterprises. In this mechanical method, the significant disadvantage is the
gravitational pull that enhances the lubricant concentration inside the lower edge of the roller.
At the same time, the top position of the vertical roller give up the lubricants without from the
outer surface due to gravitational pull. This unequal distribution also reasons operational
anomaly. Therefore, the rolling material generally passes through the lower part of the roll
more without problems than the higher a part of the rolling machine (Hashmi 2015). This
operational dilemma affects the general productiveness of the rolling machine. Therefore,
Problem Statement:
In these industrial rolling machine the effective utilisation of lubricant substances is
notably useful for the rolling device as well as for the manufacturing products. Throughout
the last decade, several lubricants are being used in order to lower the frictional erosion on
the exterior floor of the rolling device. However, all of these lubricants are pretty elastic and
possess lower chance to be dispensed over the operational floor. Therefore, to enhance the
efficiency it requires additional maintenance as well as repeated oiling in the operating rollers
and inner gears (DellaCorte et al. 2012). This repeated oiling procedure increases the
cauterisation process of this lubricant. The cauterisation results in a non-homogeneous
distribution of emulsion and frictional imbalance. Therefore, the capability and excellence of
the produced material get reduced considerably. In order to resolve this issue, the
conventional lubrication methods need to be analysed. Along with that, the ideal requirement
for greater fee powerful lubrication method must be recognized. At the equal time, the
manufacturing and upkeep efficiency also are relatively dependent on the rate for the
lubrication manner in any mechanical industry. The thermodynamical drawback results in
extra power loss that also will increase the operational cost of this rolling device.
The lubrication dilemma is a major issue in the vertical rollers in rolling machines.
These sorts of rolling machines are specifically utilised in a paper production, metallic sheet
manufacturing enterprises. In this mechanical method, the significant disadvantage is the
gravitational pull that enhances the lubricant concentration inside the lower edge of the roller.
At the same time, the top position of the vertical roller give up the lubricants without from the
outer surface due to gravitational pull. This unequal distribution also reasons operational
anomaly. Therefore, the rolling material generally passes through the lower part of the roll
more without problems than the higher a part of the rolling machine (Hashmi 2015). This
operational dilemma affects the general productiveness of the rolling machine. Therefore,
8DISSERTATION
besides the ineffective frictional issue, an ideal lubricant must also have the efficient Ven Der
Walls pressure to stay connected with the surface of the rolling machine with appropriate
distribution.
Research Aims:
The chief aim of this research is to gain awareness of the most effective components,
which can be used as a lubricant for high temperature rolling machine. Rolling device
requires the lubricant in order to enhance the quality of production as well as expanded
durability. The goal of this research is to analyse the conventional lubricants concerning oil,
water and other emulsions. Through this examination, the most potential method of
developing effective lubrication materials can be decided. Apart from that, the study also
aims to decide the maximum appropriate utility field of the lubricant in addition to the further
evaluation process. According to researchers, the more efficient is the lubricant may be the
less amount of energy the machine will take to function. Therefore, finding out the
thermodynamical significance of the recognised lubricant materials is another crucial aim of
the research.
Research Objectives:
To learn the physical-chemical properties of Oil as a lubricant
To learn the physical-chemical properties of water emulsion as a lubricant
To learn the physical and chemical properties of Titanium Oxide based emulsion as a
lubricant
To obtain the best lubricants that can reduce resultant wear and tear, friction and also
provides a good surface finish for the hot rolling machines
besides the ineffective frictional issue, an ideal lubricant must also have the efficient Ven Der
Walls pressure to stay connected with the surface of the rolling machine with appropriate
distribution.
Research Aims:
The chief aim of this research is to gain awareness of the most effective components,
which can be used as a lubricant for high temperature rolling machine. Rolling device
requires the lubricant in order to enhance the quality of production as well as expanded
durability. The goal of this research is to analyse the conventional lubricants concerning oil,
water and other emulsions. Through this examination, the most potential method of
developing effective lubrication materials can be decided. Apart from that, the study also
aims to decide the maximum appropriate utility field of the lubricant in addition to the further
evaluation process. According to researchers, the more efficient is the lubricant may be the
less amount of energy the machine will take to function. Therefore, finding out the
thermodynamical significance of the recognised lubricant materials is another crucial aim of
the research.
Research Objectives:
To learn the physical-chemical properties of Oil as a lubricant
To learn the physical-chemical properties of water emulsion as a lubricant
To learn the physical and chemical properties of Titanium Oxide based emulsion as a
lubricant
To obtain the best lubricants that can reduce resultant wear and tear, friction and also
provides a good surface finish for the hot rolling machines
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