Toy manufacturers project report
Added on 2021-02-11
12 Pages1742 Words106 Views
IE 372- THE INVESTMENT PROJECT OF PRODUCING CAST CAR MODEL TOY, SOTOY IE 372 – Project Management 1 Lecturer- CHARTERING Organization: SOTOY Project Topic: The investment project of producing cast car model toy factory,SOTOY. Scope: The exceptional strength of the company lies in its power of innovation its ability todevelop new toys with a functionality that is typically for SOTOY to create a prototype. Theprevious capacity is 45000 toy cars per day in the company.Based on customer demands, thecompany increased toy car production by 1.75 percent, and daily toy car production capacitywasincreased to 78750 perday.The duration ofthe projectis estimated as 200 days(10.03.2020 - 26.09.2020). Estimated budget of the toy car project is between 3,800,000-4,300,000. On the other hand, the duration of the project; by determining the scope beforethe project starts, by eliminating false addictions and by developing a comprehensive testingstrategy,can be reduced before the upper limitof the budget is reached. The project teammembers are ....from Software Development,....from Production Department,....fromSales Department,....from Procurement& Finance and....from Quality Department.The
ProjectManager is ...,Procurement& Finance. The available labors in the organization aremechatronics,computer,industrialengineers,electric and machine technicians and blue andwhite collar workers. There is no any extra labor recruitment of any is planned in the project.Plasticpowderandsteelarethebasematerialsoftoycars.Materialinjection,moulding,assembly,quality control,laserbeam machines etc.are used in this project.Theequipments of this project are conveyors,package box,storage racks, wafer, picking container,forklift,screw, allen etc. Firstly a proportion model is developed as a design sample with the help of CAD orcomputer-aided design the modelmakerproduces three-dimensionalrepresentations andalready atthis stage integrates the desired functions of a leader toy model.State-of-the-artcomputer programs generate from this,the single parts of the prototype.In this process ,a laserbeam,layerby layermelts fine plastic powder.Through this rapid prototyping method thesingle parts ot the prototype are produced.The model maker inspects the rapid prototype pieceby piece and meticulously assembles the modelby hand.The prototype already includes allthefunctionsthatarelaterto berealized in theseriesmodel.Thisensuresthatthecomputer-generatedmodelcomplieswithandfulfillsthedesignandfunctionalityspecifications desired.The computerdata is then furtherprocessed and then adapted andconverted forthe laterproduction ofthe injection molds.This collaboration between thetechnician the modelmakerand the constructorleads to the nextstage in the productionprocess the construction of the mold.The copper electrodes are molding inserts required forthe production of the molds are produced on state-of-the-art machines.In the electrolide baththe copper electrodes are burnt into the hardened tool steel for.The mold maker assembles thesingle steel parts into a complete mold.Before the start of production qualified mold buildersperform a fine tuning of the mold.This laststep in the construction of the mold guaranteeshigh precision and quality and the later toy model vehicles. The company's treasury calls 1000 molds waiting to be implemented.With a pressure of up to2000 bar the hot plastic is injected into the mold and then cooled down.The finished parts aredischarged when opening the tools.The plastic materialremains are then collected andreturned into the modern and environmentally friendly cycle ofmaterialsupply.Plasticmanufacturing is the heart of the SOTOY company. SOTOY carsaremanufacturedunderthemostmodernconditions.Constantfunctionality and quality controls perform throughout the entire production process ensure thehigh quality of the product.SOTOY cars compiled withoutexception with European safetystandards for toys and specific US safety standards.For pluggable connection assembly theparts can be mounted togetherusing a few smalleasy steps.Modern assembly machinessupportexperienced hands in this process.Packed in the well known and attractive SOTOYpackaging the toys finally go on their journey to over 50 countries around the world.In caseof necessary Pilsan is the secondary subcontractor in the project. In addition, the supplier ofthe materials of the base are .... , ..... Goals of the project:
The main purpose ofthe projectis to increase the production capacity by anticipatingcustomer requests and demands. The previous production capacity is 45000 toy cars per dayand with thisprojectthedesired increase in production by 1.75.With this plan theproduction capacity will be 78750 toy cars per day. Duration of the project: 10.03.2020 - 04..01.2021. 200 days project. Saturdays and sundays are accepted as weekend holiday. Budget of the project: The budget of the project is between 3,800,000 - 4,300,000 Project Team Members: Project Manager: .... Software Development : .... Production Department: .... Sales Department: .... Procurement & Finance : .... Quality Department: .... Labor Hired: Inthiscompany,mechatronics,computer,industrialengineers,electricandmachinetechnicians and blue and white collarworkers are available.There is no any extra laborrecruitment of any is planned in the project. Machines ,materials,equipment to be used: Materials: Plastic powder and steel Machines: Material injection machines,moulding machines, assembly machines,quality control machines,laser beam machines etc. Equipments: Conveyors,wafer, storage racks,package box, picking container,forklift,screw,allen etc.
The Subcontractors: .... Supplier of the materials of toy cars: .... .... WORK BREAKDOWN STRUCTUREST1 Examine the increases in demands of toy cars 15 Days T2 Discussion with the project team about the production capacity T1 15 Days T3 Checking if the available resources are sufficient T2 10 Days T4 Financial analysis T3 7 Days T5 Toy car sales forecasts T4 7 Days T6 Deciding on the number of employee T4 10 Days T7 Checking if the subcontractors have sufficient capacity T5 7 Days T8 Researching for another subcontractors concerning the prices in the market T7 15 Days T9 Planning of the necessary materials production capacity of T2 10 Days
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