Table of Contents INTRODUCTION...........................................................................................................................1 MAIN BODY...................................................................................................................................1 (i) Explain how you would introduce a company wide operations improvement strategy. This improvement strategy must include the tools and techniques.....................................................1 (ii) Operational strategies that Ford and GM can implement to gain market share from Toyota .....................................................................................................................................................7 CONCLUSION................................................................................................................................8 REFERENCES................................................................................................................................9 Books and Journals.....................................................................................................................9
INTRODUCTION Operationsservicesisconcernedwithproducingandinnovatingservicesforan organization. The produced services are then offered to its customers. Although, services are intangiblebuttheyareequallyimportantastangibleproducts.Toyotamotorsisglobal automotive leader that has diversified its operations and as of 2019, the company sells its vehicles in more than 170 countries. Headquartered in Tokyo city, Japan, Toyota was established in 1937, nearly 81 years ago and since then the company has given utmost importance to innovationandcreativity.Withtheincreasingadvancementintechnologyandglobal competition, the company has started to invest more in the research and development. As of 2019, the company has around 370,000 employees all around the world. MAIN BODY (i) Explain how you would introduce a company wide operations improvement strategy. This improvement strategy must include the tools and techniques Scaling business and running it efficiently is always a challenging task for the owners and the managers. But the managers can smoothly operate its business operations by laying down the effective business operation practices. So the managers of Toyota largest car making company in Japan and the at the world position it comes at the second position after General Motors. The company is producing around eight million cars per annum. Toyota hasalso grounded its roots in European countries and in United States. The company is known for its wide range in auto- mobiles and has gained high market share because of the engineering, quality, excellent designing standards, safety features, maintenance andreliability.Toyota beats the sales of Ford in 2007 gaining the second position. The competition has not only limited to the sales of vehicles but also in respect of profitability as the company has also been leading from General Motors despite of making large investments in research projects for innovation and designing of new models(Liao, 2018). TOYOTAfor getting success in the markets in which it is operating uses the strategies which are created Japanese experts. The strategy behind the success of the Toyota is Total Quality Management. The company being Japanese will not accept any others strategy as this strategy has helped the company to become one of the leading brand of the world. But instead of depending on a single strategy it must switch on toother strategy that willhelp itto grow, it will be beneficial for the company to make necessary improvements in the the current strategy 1
but it is important to adopt KAIZEN strategy at each and every level increasing its efficiency and effectiveness. Every company faces drawback in some or the other way but for overcoming that companies are required to adpt new changes , for overcoming this downfall and drawback company is adopting KAIZEN as its improvementstrategywhichwill help the company in wiping out the loopholes because of which the company suffered damages of profit and reputation in the market(Van Der Aalst, La Rosa and Santoro,2016). KAIZEN Today, the companies are living in a highly dynamic environment. With the emergence of the globalization, this modern world has opened the numerous doors for the businesses worldwide. Competition for the business is increasing constantly and to survive in the world of this cut throat competition, it is highly necessary to stand out of the crowd and make your own identity. Now a days, the businesses are in a race towards the improvement whether it's improvement in quality, workforce or quantity. In this attempt to improve, kaizen comes into picture whose main focus is on continuous improvement. Kaizen is an approach which emphasizes on making the big changes in order to bring the improvement which in turn will help the organization to achieve the milestone and develop. Moreover, it is an idea which focuses on creating a culture of change which will grow and flourish with time and will welcome the long term results. In short, kaizen is actually changing for something better. To understand better, by split of the word kaizen,two monosyllable are found .i.e. kai which means change and zen which means superior. Now the question comes why the business should implement the kaizen concept? The answer to this question slightly varies according to different people perception. Kaizen not only focuses on improving the various attributes but is also based on the belief that it minimises the waste and the use of unnecessary resources. Besides this, it also increases the efficiency and productivity, eliminates the useless work, saves time and brings harmony at the workplace (Kaizen approach, 2019). Some of the advantages of using kaizen are: Effective implementation of the resources 2
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Kaizen mainly focuses on the effective utilization of the resources. It mainly relies on making improvement by avoiding the resources which are not needed. Increases effectiveness Kaizen at the workplace tries to increase the efficiency of the employees by prioritizing thetasksandsystematicallyplanningtheworkwellplannedworkwillhelpthe employees to work smoothly. Increases harmony and cooperation It is one of the greatest advantage of kaizen approach. Implementing kaizen increase the cooperation among employees and boost up the enthusiasm in them. All the employees work together along with the different departments and solves the problem. some of the dis advantages are Resist changes Implementing the kaizen approach is a tremendous job and involves reforming the entire management system. Some people in the organization might be reluctant to these changes and might resist it(Jaaron and Backhouse, 2018). Cumbersome job Implementing the kaizen approach is a cumbersome job as it requires giving a high level training top the employees. Training incurs a high cost and some employees may not be willing to invest their time on training Distort the entire management Kaizen approach distort the existing management system. All the process, methodology, hierarchy is altered. Changing the entire system requires the time and efforts and the new management system created might not be successful. Toyota believes in delivering high quality products and it is also using it as its product strategy. It focuses on coming out with new innovative technologies by continuous researching and giving creativity an extra eye without any compromise with the hard work. With the continuoushardworkToyotaisleadingtheworldinthefieldofresearchandinthe 3
technological advancement of the auto-motives. Toyota is responding intelligently to every challenges which are created by the industries today, keeping in mind the needs of future generations. Keeping in view the failure faced by the Toyota because of the accelerator stuck by the floor mat and the unintended acceleration emitting pollution on the highways forced the highway authority to impose, fines and penalties on the company. The issue pick heights because of the death of a driver due to the sticking of the accelerator. The company has recalled its millions of vehicles more than it produce in two years, recalling not only the hurts the quality but also effects the company in terms of cost and other expense as it cannot charge for improving its own mistake from the customers(Joglekar,Lévesque and Erzurumlu,2017).With this the rival competitors will try to gain competitive advantage, they will highlight the loopholes by showing how their product is better than that of the Toyota. So it is very important to take necessary steps to improve the process procedures and the quality check criteria otherwise the company may lose its years of reputation and trust created among the people. Tools and techniques for continuous improvement Kanban Kanban helps company to improve its processing with the use of visual informations. It will help to lim,ot its processing work and to focus on current problems and improvise it. For overcoming the pollution problems faced by the company. The company has emerged with the number of solutions to design the process of producing vehicles which are pollution free. Toyota is adopting the research and technology for developing the production process for manufacturing hybrid cars. Kanban will help the company to achieve its motive of producing clean cars with the combination of different power sources. The strategy has helped the company in achieving a remarkable progress to design engines which are capable of using alternative fuel sources.The company can attain this technological advancement for regaining its broken image. As it is challenging task for the company to manufacture cars that can use alternative sources of energy in the single engine. The strategy is also referred as hybrid technology and can be very helpful for Toyota to achieve its objective of producing green machines(Choi,Wallace and Wang 2018). A3 4
It is a approach that is used to solve problems of Agile and Lean organisation.It deals with documenting learning each decision and proper planning to solve any problem. This tool provides structure for solving problem that will reduce defect and increase learning outcomes. The company is always been working for the innovative and creative solutions for technological improvements. Structured approach will provide proper method for expressing the unconventional ideas to the people. Strategy will be helping company to testify its technologies which it is proposing to bring in future on regular basis. Company has planned to bring fabrication technology in its cars. By using Fabrication technology in its engines Toyota can attain considerable advantage over market. It can also prove to be a valuable property for the company. Toyota can use tits highly designed engines and the advanced models in setting standards for the market prepared by the engineers. Toyota is designing engines mainly for increasing the comfortableness and the performance. The strategies are mainly focusing on to produce vehicles which are emitting less pollutants and also to produce fuel efficient cars. So the Toyota for the improvements is planning to introduce new gasoline engines and its successful implementation will be possible with use of TQM strategy. PDCA Cycle PDCA cycle is also one of the techniques of continuous improvement.It is concerned with method of identifying plus testing hypotheses. Plan refers to identifying opportunity and planning for change. Do is concerned with execution of change. Check the outcomes of change and identify whether any change has made a difference. Act means implementing it on wider scale if results of change are successful. Even though safety was a priority factor of Toyota it failed in that due to some technical failures. Using PDCA cycle the company will be continuously advancing more control over its steering, breaking systems, suspensions and mainly the acceleration systems to have better control over the cars. The company will be planning before using new technologies for taking extreme care with regard to safety measures whether they are successful or not. The company willbe using the computer simulation software programs for checking the safety and also by conducting crash tests. The Toyota has always been working for the safety and has came out with many sustainable improvements and innovations for which it has big market share. And todayalsoToyotawillbeworking to improveitsmanufacturingprocessenhancingthe 5
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technologies used for improving the safety in the models. For checking company success of new strategies it will be using both manual and digital techniques. Company will be checking the safety features even after the sales of the cars to the customers so that analyse whether changes and new strategies are successful or not. Thecompanywillbefocusingmoreontoimproveitsstrategyofcontinuous improvements extending its focus over proper control of quality eliminating the defects to zero. Toyota will also use the strategy of receiving feedbacks from the customers for knowing the needs and requirements and also for knowing the problems they are facing with the products. This will help the company in knowing the actual loopholes which are to be worked at by the company. The company will then evaluate the causes of the problems and what are the possible measures which it is supposed to take for improving the quality of the cars it is manufacturing. (Helo, Gunasekaran and Rymaszewska,2017). Gemba Walks Lean leaders realizes that value which is generated in organisation is because of people who are actually handling product. A company can have best ideas of improvements from employees who are working in organisation and dealing with product. The idea is that mangers should move out of their cabins and walk in place where actual manufacturing is taking place. This will inform them about actual happenings in company and where they are lacking. The company is receiving huge investments from all over the world which will be used by it for researching on more innovative ideas and coming out with more safe and secure cars but it cannot improve if it fails to identify root causes of defects or faults. Toyota has gained a huge fame for its Production System as it effectively involves front line workers for improving the quality of the products. The Toyota's strategy of pulling the improvements from front will be much more enhanced using new technologies for continually improving its operations at which the Toyota was excelling. Companies generally push work towards improvements from top for generating front line interests. The company will be able to improve the quality by continuous involvement of the work team in each and every process. Now the actual improvements which will be held and will drastically improve the process through they might not sound heavy and strong. Toyota along with its strategy of continuous improvements will also use the strategy of continuous involvement for improvement to happen at individual level. Involvement of front line people will enable the company with suggestions for 6
local improvements which are the initial steps for improvement but are highly influencing the decisions about the designs. Managers should create the sense of trust so that the workers feel free to give suggestions(Patel,Guedes and Pearce II,2017). Involving the employees will give them a sense of association to the organisation and they will work higher efficiency to improve the quality of the products. Toyota is having proper management process for improvement of the quality procedures. Toyota will be defining its strategies for further standardising the procedures for executing the work processes to ensure improvements at the front lines where actual work in the company is taking place. The people working at the front line can figure out the problem on the spot which help the company in improving and wiping out the defects immediately(Orzen and Bell,2016).The Toyota is using this strategy as this strategy has helped out Toyota in previous also. Toyota gives importance to the line people as they are having key roles in the manufacturing process and have the real practical knowledge apart from the theory Value Stream Mapping Value stream mapping is concerned with gaining expertise in knowledge work. It will encourage system thinking, will result in effective communication, more collaboration that will ultimately lead to more team wins.Mapping will help company to improvise its production process. Leaders and mangers should know the meaning and importance of each standard and how they can impact the whole performance of the car. Stream mapping will help the company in resolving the problems and issues by keeping in mind the end prospectives. The supervisors have to enforce more control and to ensure that the procedures and the standards are being followed properly. Leaders will be laying down process, steps and procedures of project, product andservice.Thecompanywillbelayingmoretrainingandcoachingfortheprocess improvements. The company will be taking proper feedback from the staff so that the managers can improvise the procedures. . The company cannot work on it objective of continuous improvement if they not allow the improvements and the change at each step. For regaining its status back Toyota will also improvise its dealership channel to improvise its aftersales services provided to the consumers and also to know mistakes which are coming in the long run are over a short term of time. Company is laying down new principles of KAIZEN approach so that the company does not lose its market share in terms of quality(Bilicki and Roeder Target Brands Inc, 2016). Lean Manufacturing 7
Toyota's strategy of lean manufacturing will further help the company in taking strategic decisions influencing the decisions for quality management. The company will be focusing on to minimizes the wastage that is created by research and other unnecessary processes. Waste minimisation will help the company in minimising its cost and to produce more cost efficient cars.Also through mixed strategies company can bring better improvement in its operations. Now the company will be making processes more transparent so that the managers can figure out defaults at the stage at which they have occurred making the process transparent to people will also help the company in achieving the trust of the people. The company will now have to introduce new promotional strategies for promoting its cars. The company will be required to highlight more of the safety features along with the technological advancement which have been added to the cars. The promotions of the cars should also give the facts and standards of the quality so that the people can know what are the improvements that have been made in the car(Amasaka,2016).This will help the company in regaining its trust among the consumers who once felt safe in Toyota cars (ii) Operational strategies that Ford and GM can implement to gain market share from Toyota Penetration Strategy Cost is the most attractive feature which can help the company to attract the customers from the market. The Ford and Toyota can gain competitive advantage by slightly reducing their prise to gain more of the customers of Toyota using penetration pricing for certain period. The cost strategy will help Ford and GM to increase its margins and by adding the values to the customers.. The prices restrict the people from buying it so the cost reduction will help out the companies to gain the shares of the Toyota as the people will not accept Toyota for some time till the defects are in force. Low prices will help to gain new market share for GM and Ford and competitiveadvantage as a premium product will be available at considerable prices.The cut throat competition is reduced for a while so that it is important for the company to take advantage of the drawback faced by Toyota. People will not lose the chance if they are able to get the cars of Ford and Toyota at the reduced prices which is a major advantage for it(Fjeldstad and Snow, 2018). Product Differentiation Highlighting the features that make the major difference between a Toyota car and the cars produced by the Ford and GM. Company can also produce customized hybrid cars and 8
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pollution free green cars. Hybrid cars of GM and Ford will get easy acceptance as Toyota will not be relied for some time. Hybrid and green cars will help them to gain new market share and also they can gain competitive advantage in this field as other companies cannot afford to adopt to produce hybrid cars at this cost. Giving customers entirely new experience of hybrid and green cars will increase its market share as people will be switching over it. The customers should be made aware of the special features which are not given by the Toyota. . So, the company can along with hybrid and green cars can also highlight the quality defaults of the Toyota and the specialisations they are having in those particular issues. Ford and GM can take huge benefits from the company in terms of quality.(Chanda,2017). CONCLUSION From the above report, it can be concluded that Toyota has always been a market leader in auto mobile industry and the main reason for the success of the company goes to its continuous innovation and R&D practices. Toyota was the first company to introduce Hybrid engine and in 2018, the company used smart car technology to up its game even further. The company used strategy like Kaizen to continuously innovate and improve its services. Today it has become nearly impossible to overtake Toyota as a market leader. The only way companies like Ford can counter Toyota is if the Toyota motors stop innovating and stop implementing their business strategies. At the end, it can be stated that their unique business strategies have made Toyota a business leader. 9
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Patel, P.C., Guedes, M.J. and Pearce II, J.A., 2017. The role of service operations management in new retail venture survival.Journal of Retailing.93(2). pp.241-251. Van Der Aalst, W.M., La Rosa, M. and Santoro, F.M., 2016. Business process management. Van Der Aalst, W.M., La Rosa, M. and Santoro, F.M., 2016. Business process management. Vijayan, G. and Kamarulzaman, N.H., 2020. An Introduction to sustainable supply chain managementandbusinessimplications.InSustainableBusiness:Concepts, Methodologies, Tools, and Applications.(pp. 158-176). IGI Global. ONLINE Kaizenapproach.2019.[ONLINE]Availablethrough <https://searcherp.techtarget.com/definition/kaizen-or-continuous-improvement> 11