This laboratory report discusses the preparation of aspirin through the acylation of salicylic acid. It covers the industrial manufacturing process, testing procedures, and a comparison with laboratory manufacture. The report also includes the methodology, results, and analysis of the experiment.
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Laboratory Report on Preparation of Aspirin By(Name) Institutional Affiliation
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Introduction Aspirin is a common name to 2-acetoxybenzoic acid. It is a white crystalline substance that is characterized by pain-relieving properties1. Acetylsalicylic acid is a derivative of salicylic acid. It is a prodrug that initiates active metabolism of salicylic acid. Aspirin is an ester of salicylic acid. It is also an analgestics. The primary active gradient in aspirin is acetylsalicylic that is manufactured from the principles of esterification. Esterification process in this case involves the use of acetic anhydride and salicylic acid as the primary reagents. This procedure encompasses a chemical reaction between acetic anhydride and carboxylate ester. This acid (salicylic acid) is a weak acid with alkanol as the functional group it is attached to2. The reaction produces both acetylsalicylic acid and acetic acid as the products. The general mechanism for the reaction for aspirin preparation in this case is an esterification. This reaction happens when an alkanoic acid and an alkanol reacts to produce an ester. The water molecule split off to form and an alkanoic acid and alkanol forms an ester instead. In this reaction, a phenoxide ion which is just a hydroxide ion attached to a ring stabilizes by the electron that withdraws a carbonyl group on the salicyclic acid hence forming a stable nucleophile. This property makes these reagents an excellent electrophile since the leaving group undergoes stabilization because of the acidic media. Industrial manufacturer of Aspirin Industrially, aspirin is manufactured by reacting acetic anhydride with salicylic acid in approximate or the same stoichiometric ratios, ZnO and CaO3. The reaction yields a mixture of acetyl salicylic acid, zinc or calcium acetate. A maximum of 2% free salicylic acid is produced in the process4. This process is an exothermic reaction and does not require recrystallization. The aspirin produced is dense and is easily mixed with the excipients of acetyl salicylic acid which is immediately compressed into the desired tabled once it is synthesized. 1Paul Knochel, VietA. Vu, and Ilan Marek, "Stereoselective Preparationof Functionalized Unsaturated Lactones and Esters via FunctionalizedMagnesium Carbenoids,"Synthesis, no. 12 (2013):1799 2FrederickA. Bettelheim and JosephM. Landesberg,Laboratory Experiments for Introduction to General, Organic and Biochemistry(Boston: Cengage Learning, 2012),9 3Knochel, Vu, and Marek, "Preparationof Functionalized Unsaturated Lactones and Esters"1775. 4RachelM. Stevens,Gale Researcher Guide for: Natural Resources and Industrial Production(Gale, Cengage Learning, 2018),21
Industrial testing of aspirin. Prior to packaging, the compressed tablets are tested for hardness in Schleunier machine. Friability which is conducted to verify whether aspirin can withstand rigors of shipping and packaging is also conducted. Disintegration test is also conducted to verify desirable solubility is also conducted5. Comparison between industrial and Laboratory manufacture and testing of aspirin. Industrial manufacture involves a reaction between salicylic acid and acetic anhydride lined in a glass vessel. The produced liquid is pumped into crystalized where the liquid cooled to commence crystallization process. The produced aspirin is then filtered to eliminate acetic acid which are then recycled. The produced crystals are then washed and filtered. The produced crystals are then subjected to sifting, granulation and tableting after dying. Schematic diagram showing industrial manufacture of aspirin. 5Stevens,Natural Resources and Industrial Production, 21
The primary reagents in manufacturing process are similar for both processes. In industries however, besides anhydride and salicylic acid, zinc and calcium oxides are added as the reagents. The laboratory process involves recrystallization process which is not conducted in the industries. The various testing procedures in the industries such as friability, disintegration and hardness are not conducted in the Laboratory. In the Laboratory, testing is only done on the purity which is based on experimenting on melting point. In terms of production scale, industrial process produces larger volumes of aspirin which cannot be produced in the Laboratory. This experiment involves preparation of aspirin from acylation of salicylic acid (2- hydroxybenxenecarboxylic acid) from ethanoic anhydride performing the role of acylating agent. This is shown in the chemical reaction shown below. The resulting drug, aspirin (2-ethanoylhydroxybenzenecarboxylix acid is a typical example of antipyretic drug, a drug that minimizes fever by lowering the body temperatures an also relieves pain(analgesic). Due to the acidic conditions of the stomach, aspirin does not react. The alkaline conditions of the intestine however make it possible for the hydrolysis of aspirin. It produces ethanoate ions and salicylate (2-hyrdorxybenzenecarboxylate) ions6. METHODOLOGY Requirements 1.Salicylic acid 2.100cm3conical flask 3.10cm3measuring cylinder 4.Ethanoic anhydride 5.Concentrated sulfuric acid in a dropping bottle 6.400cm3beaker 7.Tripod, gauze and Bunsen burner 6Bettelheim and Landesberg,Introduction to General, Organic and Biochemistry, 9
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8.Thermometer (-10oC to 110oC) 9.250 cm3beaker 10.Reduced pressure filtration apparatus 11.Filter paper 12.Glass stirring rod 13.Distilled water in a wash bottle 14.Spatula 15.Procedure preparation About 3.00 g of salicylic acid was weighed directly into a 100cm3 conical flask. The mass of salicylic acid used was recorded. Using a 10 cm3measuring cylinder, 6 cm3of ethanoic anhydride was added to the flask and the content swirled. 5 drops of concentrated sulfuric acid was then added to the flask and the flask’s mixture swirled to ensure proper mixing. The flask was then warmed for 10 minutes in a 400 cm3beaker of hot water at a temperature of about 60oC but not exceeding 65oC. 10cm3of cold water was then added. The flask was then allowed to cool in an ice bath and proper stirring done to precipitate the solid. Aspirin was then filtered off and pressure reduced to limit skin contact. The resulting crude aspirin was then collected on a double thickness filter paper and then allowed to dry. Purification process. A 25cm3of measuring cylinder was used to measure 15cm3of ethanol into a boiling tube. A beaker half-filled with hot water at a temperature of about 75oC was then prepared by adding boiling water from a kettle to cold water until temperature reached about 75oC. A spatula was used to add crude aspirin to the boiling tube and the tube placed in a beaker of hot water. The boiling tube was then stirred until all the aspirin dissolved. The hot solution containing dissolved aspirin was then poured into approximately 40cm3 of water in a 100cm3conical flask. The conical flask was then allowed to slowly cool and white needles of aspirin separated. Ice bath was used in situations where no aspirin crystals was formed after allowing the solution to cool at room temperature. The purified solution under a reduced pressure was filtered off and then allowed to dry on a filter.
RESULTS AND ANALYSIS The mass of aspirin from the experiment----------1.09g Calculation of theoretical yield of aspirin. Consider the chemical equation used in the reaction used in the preparation, HOOCC6H4OH +(CH3CO)2O→HOOCC6H4OCOCH3+CH3COOH The mass of salicylic used----------3.09g The molar mass of salicylic =C*7 +H*1+O*3= (12*7) +(1*6) +(16*3) =138 Number of moles of salicylic=mass/molar mass= (3.09/138) =0.02239130 From the mole ratios, salicylic: aspirin=1:1 Moles of aspirin = moles of salicylic =0.02239130 Mass=mole*molar mass Molar mass of aspirin=(C*9) +(H*8) +(O*4) = (12*4) +(1*8) +(16*4) =180 Mass=180*0.0224=3.919 g Percentage yield=Actualmass Theoriticalmass×100=1.09 3.919×100=27.813% DISCUSSION A table showing theoretical yield, percent error and the percent yield Theoretical yield (g)3.919g Experimental Yield (g)1.09g Percent error72.187% Percent yield27.813% The hot water bath of (60-65oC) was aimed at increasing the rate of reaction because addition of more heat into the system increase the rate of reaction because addition of more heat into this system increases the energy present making the particles to move faster thus increasing
chances of successful collisions. The computed theoretical yield was 3.919g yielding a percentage error of72.187%and percentage yield of 27.813%. Factors that affected yield. Achievement of optimal and higher collision rates during the reaction is key factor affecting aspirin yield. In this experiment, there was a possibility of a failure to achieve the above condition because the experimental procedure was more of a reflux reaction. In the industry, care is taken to avoid too much temperature which would cause gas escape thus lowering yield. There is also a possibility of mass loss while transferring solutions. Mass loss results into a decline in the overall yield. This is avoided in the industries by having a sealed system that does not allow spillage. Despite remaining at equilibria, there is a possibility of unexpected side reaction leading to contamination of the precursors of the final product. This leads to side reactions. In the industry, this occurs as result of excess or improper use of the reagents. Improper washing of the crystals in cold water might have also contained the experimental results thus leading a lower yield. In the industry, washing process is thorough and is only done after the second filtration process to ensure higher yields.Another possible source of this large error could a possibility of failing to wash the crystal with cold water. In the industry, washing procedure cannot be skipped. It is part of the plant system ensuring higher yields. The rinsing process might have been less thorough. This could have increased percentage error to 72.187%since the large amount of acetic anhydride could have been eliminated from the reaction thus contaminating the entire process leading to erroneous results. Using the entire crude product in hot water and crystallized instead of just a portion of the product is another possible source of error. Using the entire crystal would have maximized the total losses. Using a different samples and then summing up the amount of aspirin formed would have limited the losses. Besides, a large amount of crystals might have been lost during the occasional transfer of masses. CONCLUSION A total of 1.09g out of the possible yield of3.919g was realized. This translates into a percentage yield of27.813%and percentage error72.187%. The reaction involved esterification
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as one functional group was converted into an ester. Formation of an ester makes aspirin lesser acidic thus limiting the possibility of damaging human digestive system. The low percentage yield is attributed to the various sources of errors discussed in the previous chapter. Because of the low yield realized, care should be taken to thoroughly wash of the product (crystals) with cold water in order to improve the percentage yield. Despite the above mentioned sources of errors and the low percentage yield, the experiment was a success because we were not only able to prepare aspirin in the laboratory but also purify aspirin from its crude form. Bibliography
Bettelheim, FrederickA., and JosephM. Landesberg.Laboratory Experiments for Introduction to General, Organic and Biochemistry. Boston: Cengage Learning, 2012. Knochel, Paul, VietA. Vu, and Ilan Marek. "Stereoselective Preparationof Functionalized Unsaturated Lactones and Esters via FunctionalizedMagnesium Carbenoids." Synthesis, no. 12 (2013), 1797-1802 Stevens, RachelM.Gale Researcher Guide for: Natural Resources and Industrial Production. Gale, Cengage Learning, 2018.