Objectives The objectives of this case study are: To determine the frequency or probability of a reactor vessel explosion, resulting from an improper fuel-oxidant mix, and; To identify the consequences of that event, whilst also commenting on risk acceptability, and mitigation. Reactor Vessel Explosion
Process Schematic Transmitter 1 Sol Valve 1 Controller 1 Sol Valve 2 Controller 2 Transmitter 2 FRC1 FRC2 Sensor Sensor Flow Trips FT2 FT1
Process Brief The processshown involvesthe mixing offueland oxidant in a reactor vessel. An explosive fuel-oxidantmixture willresultifthe fuel feed is too high or if the oxidant feed is too low. The design features include flow trips,sensors, flow rate controllers,tripvalvesandtransmitters,whichare numbered on the line diagram. Situated about1 mile North Eastfrom the process plant there is a town with a population of around 70,000 people and a very busy motorway,which connects the country from south to north.
Paraphrase This Document
Need a fresh take? Get an instant paraphrase of this document with our AI Paraphraser
1. Examine potential failure modes of the operating system using Failure Mode Effect Analysis (FMEA) 2. Construct a fault tree (FTA) starting with the top event “explosion” 3.Use the reliability data to calculate the expected frequency of the explosion. 4.Using Event Tree Analysis (ETA) identify the consequences of the top event. 5.Comment on the acceptability of the risk and recommend corrective measures. Questions
Essential Data Failure / event orFaults/year or Component/eventProbability of failure minus FDT Flow Trip 10.2 Alarm system0.1 Flow Trip 20.01 Power Failure0.01 Flow rate transmitter 10.5 Pipe rupture solid0.05 Flow rate controller sensor 10.1 Flow rate controller 10.4 Flow rate transmitter 20.4 Flow rate controller 20.4 Flow rate controller sensor 20.2 Solenoid valves0.02 Vessel defects0.15 Wind from southwest0.9 Wind stability‘good’0.8 Ignition source0.75 •Assume any missing data
Assignment Format Index Introduction Process description Assumptions Questions 1 to 5 References Assignment word count (3500) - Graphs, Tables, Charts, Index & Referencing do not constitute towards the word count.
Secure Best Marks with AI Grader
Need help grading? Try our AI Grader for instant feedback on your assignments.
Assessment Procedure This element of assessment attracts 100% of the final module mark. It will test all the learning outcomes and will monitor development in all key skills indicated. Assessment