This case study explores the challenges faced by Inner-City, a small company in the wall paint manufacturing industry. It discusses the company's operations, financial performance, and competitive forces, and provides recommendations for improvement.
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OPERATIONS MANAGEMENT1 APPLIED OPERATIONS MANAGEMENT Name of student Name of institution Name of instructor Course code Date
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OPERATIONS MANAGEMENT2 Executive summary Inner-City manufactures wall paints for the small to medium market size decorating companies. The company manufactures both flat white and colored paints. The type of paint manufactured depends on customer specifications. Over the years Inner-City has experienced financial difficulty due to an economic slowdown in the country. Prior to the slowdown, Inner- City had the reputation of fast services in terms of delivery to the customers. However, with the suppliers of raw materials demanding cash on delivery, the company has failed to uphold reputation. Inner-City has implemented the strategy of manufacturing in low volumes for the small and medium-sized markets. The approach has enables the company to satisfy customers even without the luxury of the vast resources usually available to large companies. Additionally, Inner-City also ensures fast delivery an act that has cultivated trust and loyalty among the customers. The use of the two strategies has enabled Inner-City to grow in sales from $60,000 to $1,800,000 with 38 employees. However, Inner-City experiences various problems that affect operations, customer relationsandfinancialperformance.Theproblemsfacedatthecompanyincludepoor management where the owner does all managerial duties and fails the delegate. The sole management results in delays and traditional methods of business such as manual handling of mails. Additionally, the plant’s manager lacks experience in manufacturing, which causes problems in decision making. The other problem includes employees having no union and lack the skills to perform duties professionally. Therefore, the business faces failure due to poor
OPERATIONS MANAGEMENT3 execution of the strategy. Furthermore, the business faces financial challenges such as tax debts, unauditedfinancialreportsand littlenetprofit dueto high expenses. Consequently,the customers have lacked confidence in the company’s going concern. Introduction Inner-city is a small company that manufactures wall paint to supply to the medium sized market. The company has operated for several years since the beginning of operations in rundown site in Chicago. The products include flat white and coloured paints made from various components such as titanium oxide. Inner-city has managed to increase from a two people company with 60,000 dollars in sales to a 1.8 million dollars company. Therefore, Inner-city has managed to manufacture and sell paint efficiently and effectively. Inner-city has a facility that measures 16,400 square feet where all operations take place. The building is favourable due to low rent charges. However, the site is in a poor condition and does not portray Inner-city’s image as a financially stable medium sized paint factory. On the other, hand Walsh the owner has failed to improve management standards. Walsh still handles mails manually and does all decision making and sales activities. Additionally, the company has employed an inexperienced. Walsh intends to undertake various efforts to affirm the company’s going concern. The actions include such as engaging consultants to offer managerial advice on the problems facing the company. The consultant should also give solutions to the problems to ensure that Inner-city does not fail. The company aims at improving market image since customers currently perceive that the business is not a going concern.
OPERATIONS MANAGEMENT4 Financial analysis of Inner-city Various financial ratios aid in establishing Inner-city’s performance. One of the financial ratiosincludestheprofitmargin.Theformulaeforcalculatingtheprofitmarginis1- (Expenses/Net sales). Therefore, to calculate the profit margin for inner formulae we take the expenses and net sales(Giordani, 2014). 1- (337,740/ 1,784,080) = 0.81 0.81 = 81% Therefore, the company was able to make 81 cents from every dollar worth of sales. The ratio indicates that Inner-City has the ability to make much profits from the sale of paints by reducing the expenses(Giordani, 2014). The current ratio: Current assets/current liabilities 262,515/285,030 = 0.92 The 0.92 ratio indicates that Inner-City does not have enough current assets to pay liabilities (Orton, 2015). (Appendix1hasastatementoffinancialpositionandanincomestatementwithmore information about the amounts of revenue, assets and liabilities.) Resource availability Inner-City has equipment for mixing paints, which include three large mixers and two small mixers. The large mixers produce 400 gallons while the small mixers produce 100 gallons per batch. The mixers enable the company to meet demand by producing batches of paint. However, the company lacks human resources with expertise in factory operations. The company
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OPERATIONS MANAGEMENT5 is solely run by the owner who has not shifted from traditional managerial approaches. The managerial deficiencies have caused a failure in company operations(Arditti, 2015). The SIPOC tool analysis The SIPOC tool will assist in determining Inner-city’s performance in various aspects of operations. The tool includes aspects such as suppliers, inputs, processes, outputs and customers (Bish, 2012). The tool emphasizes that each of the aspects require satisfaction for effective and efficient operations of the company. Thesuppliersrefertopersonswhodeliverrawmaterialstothecompanyfor manufacturing. The suppliers play an important role in ensuring that the production process does not stall due to shortages(Bettis, 2014). Additionally, the suppliers assist in reducing the price of products by delivering raw materials at low prices. However, Inner-city’s suppliers have caused trouble to the company’s strategy of delivering fast by asking for payment on delivery. The move by suppliers has resulted in customers failing to trust the company due to the inability to supply fast. Additionally, the tool also emphasizes on inputs, which the company converts to realize finished goods(Irani, 2014). The inputs at Inner-City include equipment such as three large mixers and two smaller mixers. The large mixers can produce 400 gallons while the small mixers can produce 100 gallons. The chemicals used in making paint include titanium dioxide, colors and other silicates. The other aspect includes processes followed during the manufacture of the paint. Inner- City upholds quality standards when making paint to ensure customer satisfaction. The processes of making paint include mixing titanium dioxide and silicates with water for flat white paints
OPERATIONS MANAGEMENT6 while colored paints require the addition of pigments. The company has a testing department that ensures that the paints meet the required quality standards. Inner-City should consider the outputs from the manufacturing processes. The output stage refers to the final product and distribution methods(Powell, 2014). Inner-City has established fast delivery of outputs to the customers. However, the warehouse management suffers deficiencies due to the use of mental count instead of proper records of inventory movement. The mental count has a susceptibility to error and memory loss resulting in wrong records. The final aspect includes customers who procure the products(Pricop, 2012). The company has a clientele made up of small and medium-sized designers. The company satisfies customers by delivering products fast without delay. However, the customer perspective has changed lately due to rumours that the company suffers from financial problems and tax debts. Additionally, the customers find the company’s management disorganized without the ability to keep the company as a going concern. Competitive forces The company faces competition from huge companieswith adequate resources to produce cheaply and engage in better marketing activities(Gunasekaran, 2014). Inner-City has suffered from the existence of big companies by losing customers with big orders. The competitors also have the financial power to hire consultants and proper management for increased performance. Therefore, Inner-City cannot imitate or keep up with the competition in the market. Production strategy
OPERATIONS MANAGEMENT7 The production strategy is satisfactory due to the ability to deliver fast to customers (Smilowitz, 2013). Additionally, the strategy results in high-revenues for the company and the constant increase in sales. However, poor management, negative publicity and competitor actions have rendered the strategies ineffective. Recommendations Inner-City should engage the services of an auditor to give an opinion on the financial statements and whether the business is a going concern. The company should ensure that the auditor’s opinion reaches the public to end the negative rumours that the business is not a going concern. Additionally, the business should employ qualified managers to introduce modern management techniques such as digitizing the operations. Digitization of the operations will assist in eliminating manual operations and increase the amount of output. Additionally, Inner-City should implement a marketing campaign that focusses on creating product awareness and creating a positive reputation. The creation of awareness should emphasize on informing the customers about product existence, use and price. The information will help the customers have a better understanding of the type of paint produced, the places to buy and the exact prices. Therefore, the customers will have increased confidence towards the product, which results in more orders. Conclusion The application of strategic solutions such as positive marketing, hiring experienced staff anddigitizingoperationcouldsolveInner-City’sproblems.Thecompanywillhavethe opportunity to regain customer confidence and operate into the long-term. Therefore, Walsh
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OPERATIONS MANAGEMENT8 shouldengageconsultantstoassistin from traditionaloperationstomodern and digital operations. References Arditti, R. (2015). Security Intelligence in the Middle East (SIME): Joint Security Intelligence Operations in the Middle East, c. 1939–58.Intelligence and National Security,31(3), 369-396. doi: 10.1080/02684527.2015.1034471 Bettis, R., Gambardella, A., Helfat, C., & Mitchell, W. (2014). Theory in Strategic Management.Strategic Management Journal,35(10), 1411-1413. doi: 10.1002/smj.2308 Bish, E., Zeng, X., Liu, J., & Bish, D. (2012). Comparative Statics Analysis of Multiproduct Newsvendor Networks Under Responsive Pricing.Operations Research,60(5), 1111-1124. doi: 10.1287/opre.1120.1097 Giordani, P., Jacobson, T., Schedvin, E., & Villani, M. (2014). Taking the Twists into Account: Predicting Firm Bankruptcy Risk with Splines of Financial Ratios.Journal of Financial and Quantitative Analysis,49(04), 1071-1099. doi: 10.1017/s0022109014000623 Gunasekaran, A., & Irani, Z. (2014). Sustainable Operations Management: Design, Modelling and Analysis.Journal of Operational Research Society,65(6), 801-805. doi: 10.1057/jors.2014.26
OPERATIONS MANAGEMENT9 Irani, Z., & Papadopoulos, T. (2014). Modelling and Analysis of Sustainable Operations Management: Certain Investigations for Research and Applications.Journal of Operational Research Society,65(6), 806-823. doi: 10.1057/jors.2013.171 Orton, P., Ansell, J., & Andreeva, G. (2015). Exploring the Performance of Small- and Medium- Sized Enterprises Through the Credit Crunch.Journal of Operational Research Society,66(4), 657-663. doi: 10.1057/jors.2014.34 Powell, T. (2014). Strategic Management and the Person.Strategic Organization,12(3), 200-207. doi: 10.1177/1476127014544093 Pricop, O. (2012). Critical Aspects in the Strategic Management Theory.Procedia - Social and Behavioral Sciences,58, 98-107. doi: 10.1016/j.sbspro.2012.09.983 Smilowitz, K., Nowak, M., & Jiang, T. (2013). Workforce Management in Periodic Delivery Operations.Transportation Science,47(2), 214-230. doi: 10.1287/trsc.1120.0407
OPERATIONS MANAGEMENT10 Appendix Appendix 1
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