Process Mapping and Analysis for P-Bicycle Corporation
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This document discusses the process mapping and analysis for P-Bicycle Corporation. It covers relationship maps, cross functional process maps, and process analysis. The aim is to improve efficiency and customer satisfaction.
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Running head:PROCESS MAPPING AND ANALYSIS1 Process Mapping and Analysis Name Institution Affiliation
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PROCESS MAPPING AND ANALYSIS P-BICYCLE CORPORATION2 Table of ContentsPage Title3 Executive Summary3 P-Bicycle Corporation Case3 Relationship Maps5 Cross Functional Process Maps8 Process Analysis11 Conclusion and Recommendations12 References13
PROCESS MAPPING AND ANALYSIS P-BICYCLE CORPORATION3 Process Mapping and Analysis for P-Bicycle Corporation Executive Summary Processes are sequence of events that are used to realize outputs from various inputs. Process mapping involves use of visual aids to illustrate the sequence of activities that aim at delivering results to the end user and can be self generated or through interviewing. Whereas the end users do not participate in the step by step activities of the process their perception is derived from the outcome of the process although overall performance is determined by how the process occurs. Process mapping improves methods that result in setting targets that are measurable. A simple framework of improvement seeks to define the objectives of the project, consider howto determinethe improvementsusing varioustoolsto measure progress, and create teams that will create and conduct the mapping and analysis of the process and consequently generate baselines for improvements. The top level managers have an understanding of the end to end processes while those at the lowest level are also involved in the process by virtue of their responsibility in the process flow. P-Bicycle Corporation Case The company manufactures and services bicycles and runs under three portfolios all operating under specific departments such as sales, engineering, servicing and manufacturing. New job orders are handled through the sales department who take the customer requirements and generate a work order. The work order is the basic document that initiates the event of any process within the company. Customer approval is requested through the sales section which then forwards the order to either the engineering or servicing section, depending on the requirement. Verification of the work order is done by the engineering section which then confirms the specifications and generates the details of the requirements and clarifications with the customer is done at this stage for conformity with the specifications. Once the
PROCESS MAPPING AND ANALYSIS P-BICYCLE CORPORATION4 engineering section clarifies and confirms the work order, it is then forwarded to either manufacturingorservicing,whichalsodoesasequenceofconfirmationswiththe engineering section with the availability of the needed parts in the inventory. In case the required parts are not in the inventory, a requisition for purchase is made through the purchases department, although the process of manufacture can commence even without completepartsbeinginstockthroughaprocesscalledconcurrentmanufacturing (Schonberger & Brown, 2017.This process required coordinated efforts with the suppliers to ensure that the process of manufacture does not stall at any point as long as the supplier will avail the required part at the right point in time. After the manufacture is complete, the distribution department is notified who in turn notify the client to arrange for its payment and pickup. With the client’s confirmation, an invoice is raised and the delivery is made once full payment is received. The same cycle is repeated regardless of whether it is a new order or a service that is posted. Within the context of this corporation, there are various processes that require mapping and it is important to define a criterion that will facilitate process improvement in terms of customer perception and value for money (Bowles & Gardiner, 2018). Depending on the current performance and using needs based analysis, this process should enable an organization to benchmark and improve on its current level of performance and its outputs. Part of the criteria that can be employed to determine a process to be mapped include cost reduction, assessment of core competencies, reduction of cycle time, and defects, removal of bottlenecks, change of technology, competitiveness and when dealing with mergers or acquisitions(Tapinos & Pyper, 2015).
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PROCESS MAPPING AND ANALYSIS P-BICYCLE CORPORATION5 Relationship Maps Relationship maps are diagrams used to view broad connections within a business entity and presents illustrations of who plays which role in the business processes creating an understanding of the roles that interact. Relationship maps are at times called business interactionmodels,entityrelationshipdiagrams,organizationalcontextdiagramsor organizationalrelationshipmaps.Entitiesentailthevariouselementsofabusiness organization including stakeholders, the user departments and roles as well as related organizations. Computer applications which in some instances automate functional areas are also regarded as entities. The maps are used to highlight entities in a business process and also depict the existing relationships (Damelio, 2016). They are used to unravel complex operations by communicating the reasons for interaction in order to make better informed choices in consultation with the other entities involved in the process minimizing the risks of omissions. The maps are applicable both in current and future relationship interactions to illustrate the various entities involved in a project and should be reviewed by the team working on the project early during the project cycle. Current state relationships are the first visuals to be reviewed by project teams and the map should remain visual throughout the project lifecycle (Poels et al., 2018). Leaderswho should use thecurrentstate relationshipmapsto guidebusiness operations include project managers, product owners and executive leaders. The maps should capture future state relationships together with the expected impact to the affected entities. Requirement deliverables use the relationship map as a reference. The development teams review the relationship maps to be able to identify project tasks and it benefits every member of the project team. The relationship map indicated below shows the linkages within the P- Bicycle Corporation and is designed to portray the major functions and services rendered by
PROCESS MAPPING AND ANALYSIS P-BICYCLE CORPORATION6 the corporation and their interaction across all levels. It further shows the inputs and outputs of the organization’s processes. Sales teams are the lead stakeholders who understand the needs of the buyers and within the buying cycle. An average sales opportunity involves many decision makers and sales representatives must optimize their potential to identify these decision makers and get their support. Within the framework of relationship maps, sales people are able to identify the key decision makers and key risk areas and those organizations that are prudently managed make use of relationship maps to identify key indicators such as which stakeholders are important, the price and service quality (Damelio, 2016). In the P-Bicycle Corporation, the relationship map is an essential tool that can be used to rejuvenate the company’s sales strategy and ensure that the sales team’s campaigns reach to the desired stakeholders within the sales process including the senior management. Visual relationship maps assist in understanding the connection between many stakeholders, and help teams to focus on execution and communication of value to business leaders (Franceschini et al., 2019). Within the enterprise environment, relationship maps easily connect people using visual aids and analyze the strengths of the relationships and know which ones to nurture and which ones pose risks within the sales cycle.
PROCESS MAPPING AND ANALYSIS P-BICYCLE CORPORATION7 Relationship map Source: Adopted from Organizations& Performance. (2019). Retrieved from http://www.nwlink.com/~donclark/performance/organizational.html Besides the sales cycle rejuvenation, the supplier relationships are determined within the framework of the map. Companies rely on suppliers for the provision of parts, services and even finished products. The supplier is usually a vendor that provides the required products and services to the buyer and plays an important role in establishing the buyer’s competitiveness. They constitute the entity that accrue costs to the buyer and are prone to pressure from the buyers to lower commodity prices or even negotiate lower and better deals for their supply, as it is witnessed in the P-Bicycle Corporation where the manufacturing department has working agreements with suppliers for the supply of bicycle parts . The corporation has a supplier base consolidation through a supplier relationship model since it deals with more than two parts suppliers which help it keep tabs on the quality and consistency of the procurement services (Andriani et al., 2019). Supplier contracting is best entered through the lifecycle of a product because it is cost beneficial to engage the supplier in a longer contractual obligation.
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PROCESS MAPPING AND ANALYSIS P-BICYCLE CORPORATION8 On the same level, relationship mapping helps boost the interaction between the suppliers and buyers through indicators on quality, research and development, service and price. Relationship maps are good when long term contractual obligations are entered. The cost benefits to the buyer originate from sharing of product improvement ideas resulting in cost saving to make profit. Establishing strong buyer-supplier relationships is necessary in employing strategies that increase profitability and minimizes supply risk. The engineering department is the technical conduit through which the company’s products are designed and manufactured. The same section serves two broad business portfolios including the manufacturing of new bicycles as well as servicing. This poses a challenge in both management and the technical capacity. Technical tasks are divided into smaller elements that can be handled by specific teams, although this also comes with challenges in management. These elements constitute relationships and make up the bulk of product development including engineering standards, performance and consumer safety characteristics. Capturing engineering elements’ relationships is critical in achieving robust product quality and efficiency (Andriani et al., 2019). The presence of models of capturing these elements in a simple way makes product engineering within a relationship map integral. Cross Functional Process Maps Despite cross functional process maps showing a business entity’s work processes, it describes several functions together with their inputs and outputs through a sequence of steps. A cross functional map can be drawn at any level of the business organization and it shows the chains within the business that produce value and represents customer satisfaction outputs (Rosenbaum, 2017). Unlike relationship maps which focus on the bigger supplier and customer links picture, the cross functional map contains details of the organization’s processes that create value for money. This kind of map illustrates specific steps needed to
PROCESS MAPPING AND ANALYSIS P-BICYCLE CORPORATION9 produce a desired output, the order in which the steps should be performed and who does what in the process, the different risks within the process and where in particular do these bottlenecks occur as well as both process inputs and outputs. Just like the relationship maps, cross-functional process maps have missing links within inputs and outputs. They show individual actions within each process and presents the existing disconnects, which may include missing steps, implied inputs or outputs which should be noted and resolved (Rigby et al., 2016). These types of maps help the organization to understand and communicate all its activities within a process and help identify the key decision points through departmental analysis also called swim lanes by dividing horizontally while phases are captured vertically. In the P-Bicycle Corporation, the departments that require improvement include sales, purchases, engineering and manufacturing. Source:Adoptedfrom:Cross-FunctionalProcessMap-JeepRepair.(2019). Retrieved from https://www.rff.com/cross-functional-process-map.php
PROCESS MAPPING AND ANALYSIS P-BICYCLE CORPORATION10 The current processes at the corporation have bottlenecks which require mitigation in order to increase efficiency. The distribution department performs only one function which can easily be taken up by the sales team because the sales department is involved throughout the order processing cycle. Between manufacturing and engineering, there is a duplication of roles because the same engineers should be tasked with design production and approval as well as product creation. It would be cost beneficial to amalgamate the departments to improve on efficiency (Bals et al., 2009). Furthermore there is room for improving on service quality by consolidating some phases like the time taken between the engineering and manufacturingdepartmentstoconsultondesignspecifications.Ifthesetwowere consolidated, the verification phase would not be replicated by the confirmation of product specifications. The cross functional process at the P-Bicycle Corporation begins with the customer and ends with the customer. The majority of work is done by the sales team who must generate work orders and conduct the cross examination to order conformity. Both the engineering and manufacturing are technical levels that do the actual production. Customer interaction is important to generate sales for the rest of the process to proceed. The point o f interaction with the customer is the sales department, which regularly consults with the other process levels to ensure customer satisfaction. The inputs for this process include the work order generation from customer confirmed orders while outputs include the new bicycle production and delivery or product servicing. The sections of the process that has a direct impact on customer requirements are the design confirmation by the sales team, verification of specifications by the engineering team and confirmation of the specifications by the customer.
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PROCESS MAPPING AND ANALYSIS P-BICYCLE CORPORATION11 Process Analysis In order to analyze a process, existing process maps must be interpreted complete with their process performance information (Daley, 2004). The information required includes costs and time as well as information on shortcomings of the process. Taking the P-Bicycle case analysis, customer complaints are likely to emerge from the fact that the duration taken for full product cycle is long. When the output takes long to be realized, the kind of analysis most effective is related to time management. Therefore cycle time analysis is considered because the outputs of the process have not reported any defects (Balleer et al., 2016). By eliminating non value adding phases within the process improves on time wastage hence reduces the time lifecycle and enhances productivity. Value addition in a process has the capacity to increase customer satisfaction, transform inputs as well as increase efficiency. Maps are used to benchmark areas of performance improvement and during the analysis; questions must be generated to guide the analysis process (Prasad, 2016. The bottleneck at the P-Bicycle Corporation is time wastage and therefore the most appropriate tool to conduct the analysis is using the cycle time reduction. The guiding questions when conducting this analysis may range from the phases within the process cycle that consume the most time and the reasons for it. The steps that need to be used to add value should also be considered vis a vis those that do not add value. Redundancy, risks, bottlenecks should be identified such as those steps which cause delays, or consume a lot of time in forward mobility (Balaid et al., 2016). When these steps have been identified, there is need to determine other metrics such as how much time is used within that specific step and whether it adds value or not. Thereafter the most appropriate tool for mapping is chosen as either a process map or a flow chart.
PROCESS MAPPING AND ANALYSIS P-BICYCLE CORPORATION12 Recommendations Inordertorealizethefullpotentialoftheorganization,benchmarkingfor performance measures is important. A comparison with similar or competing organizations as well as industry data will enable the organization keep abreast with current market trends. Furthermore, it is critical to understand the organization’s internal and external capabilities to stay ahead in the market. Since there are many functions that require managerial intervention, implementation of process mapping techniques is recommended for both manufacturing and business service environments through service blueprinting. Business reengineering will give innovation an opportunity and adoption of new technologies in the workplace should be encouraged. Conclusion Process mapping is used in organizations to ensure that the staff at all levels understands their roles within the setup and all the activities that happen within a production process from inputs until output is realized. These tools also help to eliminate unnecessary activities and steps within the process hence increasing productivity and reducing cycle time besides being used to allocate responsibilities, timescales and cost schedules for every activity within the process. Tools used in process mapping are many and vary depending on each organization and individual process expertise but the three commonly used tools include relationship maps, cross functional maps or swim lane charts and process flow charts. When process mapping, keep it simple and visual to make it a viable catalyst for improvement within the workplace. Senior level management should engage with junior staff to identify areas of improvement through a continuous review of results.
PROCESS MAPPING AND ANALYSIS P-BICYCLE CORPORATION13 References Andriani, M., Aisha, A., Pranita, M., Siswanto, J., & Suryadi, K. (2019, March). Business ProcessMappinginSoftwareDevelopmentCompany.In2018International Conference on Industrial Enterprise and System Engineering (IcoIESE 2018). Atlantis Press. Balaid, A., Rozan, M. Z. A., Hikmi, S. N., & Memon, J. (2016). Knowledge maps: A systematic literature review and directions for future research.International Journal of Information Management,36(3), 451-475. Balleer, A., Gehrke, B., Lechthaler, W., & Merkl, C. (2016). Does short-time work save jobs? A business cycle analysis.European Economic Review,84, 99-122. Bowles, D. E., & Gardiner, L. R. (2018). Supporting process improvements with process mapping and system dynamics.International Journal of Productivity and Performance Management,67(8), 1255-1270. Cross-FunctionalProcessMap-JeepRepair.(2019).Retrievedfrom https://www.rff.com/cross-functional-process-map.php Damelio, R. (2016).The basics of process mapping. Productivity Press. Franceschini, F., Galetto, M., & Maisano, D. (2019). Quality Management and Process Indicators. InDesigning Performance Measurement Systems(pp. 1-20). Springer, Cham. OrganizationsPerformance.(2019).Retrievedfrom http://www.nwlink.com/~donclark/performance/organizational.html Poels, G., García, F., Ruiz, F., & Piattini, M. (2018). Conceptualizing Business Process Maps.arXiv preprint arXiv:1812.05395.
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PROCESS MAPPING AND ANALYSIS P-BICYCLE CORPORATION14 Prasad,B.(2016).Onmappingtasksduringproductdevelopment.Concurrent Engineering,24(2), 105-112 Rigby, D. K., Sutherland, J., & Takeuchi, H. (2016). Embracing agile.Harvard Business Review,94(5), 40-50. Rosenbaum, M. S., Otalora, M. L., & Ramírez, G. C. (2017). How to create a realistic customer journey map.Business Horizons,60(1), 143-150. Schonberger, R. J., & Brown, K. A. (2017). Missing link in competitive manufacturing researchandpractice:customer-responsiveconcurrentproduction.Journalof Operations Management,49, 83-87 Tapinos, E., & Pyper, N. (2015). Mapping the forward looking analysis process. InAcademy of Management Proceedings(Vol. 2015, No. 1, p. 16916). Briarcliff Manor, NY 10510: Academy of Management.