Productivity & Quality Improvement of Port Installed Options Center in TOYOTA | 4

Contents

Acknowledgement ..............................................................................................................................................2
Executive summary ............................................................................................................................................3
Company background .........................................................................................................................................5
01. Kaizen and its important principles ..........................................................................................................6
02. Toyota production system (TPS) and its principles ...................................................................................6
03. The quality/productivity concepts used by PICO ......................................................................................7
04. Improving quality and productivity at PICO .............................................................................................8
04. I. The Toyota production system (TPS) .....................................................................................................8
04. II. Muda system.........................................................................................................................................8
04. III. Just in time ..........................................................................................................................................9
04. IV. The 5 s system .....................................................................................................................................9
04. V. Jidoka ...................................................................................................................................................9
05. Problem description .................................................................................................................................9
06. Gap analysis........................................................................................................................................... 11
07. Kaizen target .......................................................................................................................................... 11
08. Kaizen implementation .......................................................................................................................... 11
09. Results of implementing the kaizen principles ........................................................................................ 12
10. Financial impact of implementing the kaizen principles ......................................................................... 13
Conclusion ....................................................................................................................................................... 14
Appendices ....................................................................................................................................................... 15
References ........................................................................................................................................................ 17

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