Implementation of Lean Six Sigma in UK retail sector: A study on Marks and Spencer
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This research aims to determine the critical success factors affecting the implementation of Lean Six Sigma within organisation operation and functions in UK retail sector. A study on Marks and Spencer.
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PROJECT PROPOSAL
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Acknowledgement I would like to express my gratitude towards manager of the company and all participants who supported me in making this research successful. With the help of them I made this research on the time. I also want to thank to my teacher who teach me that how to conduct research step by step. I am highly indebted to M&S which is a major British retailer located in United Kingdom, for their super guidance as well as constant supervision regarding this project. They believed me and gave me a chance to conduct this research for accomplishing their pre determined goals like determining success factors that can affect the implementation of Lean six sigma process within their company. In addition, I would also like to thank to staff of the company who gave me their time and attention in developing this project.
Abstract This present research has been carried out on Marks and Spencer company operating in retail sector. The reason for choosing this topic is that organization are now facing huge quantity of wastage that affected the profitability and productivity of organization. The very first thing when it comes to research methodologies or carrying the research study is the selection of research methods on which the entire research will be based on. It ensured by the operation's management that the strategies of Six Sigma methodology must be linked to the needs and expectationsofcustomers.Researcheralsousedqualitativemethodsfortransforming informations or data analysis. By supporting literature review study also concluded secondary research factors which affecting the process of implementation besides, it better helps the study to make the things more effectively consumed and better effective process.
Table of Contents RESEARCH PROPOSAL...............................................................................................................1 TITLE..............................................................................................................................................1 BACKGROUND.............................................................................................................................1 RESEARCH QUESTION, AIMS AND OBJECTIVES.................................................................2 Research Aims:...........................................................................................................................2 Research Objectives:...................................................................................................................2 Research Questions:....................................................................................................................2 LITERATURE REVIEW................................................................................................................2 Theme 1: Concept and usage of Lean Six Sigma methodology.................................................2 Theme 2: Critical success factors affecting the implementation of Lean Six Sigma Approach within organisation functions and operations in UK retail sector..............................................3 Theme 3: Complication's organisation faced in the implementation of Lean Six Sigma methodology................................................................................................................................4 RESEARCH METHODOLOGY.....................................................................................................5 PROJECT PLAN.............................................................................................................................7 RISK MANAGEMENT...................................................................................................................9 CHAPTER 1: INTRODUCTION..................................................................................................11 Introduction to topic..................................................................................................................11 Overview of the company.........................................................................................................11 Problem statement.....................................................................................................................12 Importance of research..............................................................................................................13 Aims And Objectives.....................................................................................................................13 Rationale...................................................................................................................................14 Significance...............................................................................................................................14 CHAPTER 2- LITERATURE REVIEW.......................................................................................15 Theme 1: Concept and usage of Lean Six Sigma methodology...............................................15 Theme 2: Critical success factors affecting the implementation of Lean Six Sigma Approach ...................................................................................................................................................17
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Theme 3: Complication's which organization face in the implementation of Lean Six Sigma methodology..............................................................................................................................20 CHAPTER 3- RESEARCH METHODOLOGY..........................................................................24 Research methods:....................................................................................................................24 Research approach:...................................................................................................................24 Research design:........................................................................................................................25 Research philosophy:................................................................................................................25 Sampling:..................................................................................................................................25 Data collection:.........................................................................................................................26 Data analysis:............................................................................................................................27 Ethical consideration:................................................................................................................27 CHAPTER- 4 Data & Analysis.....................................................................................................1 INTRODUCTION..........................................................................................................................1 Thematic Interpretation....................................................................................................................3 CHAPTER 5 DATA ANALYSIS................................................................................................15 Conclusion & Findings.............................................................................................................15 Recommendation.......................................................................................................................15 REFERENCES..............................................................................................................................17
RESEARCH PROPOSAL TITLE Implementation of Lean Six Sigma in UK retail sector: A study on Marks and Spencer. BACKGROUND Six Sigma is a business strategy that enables organisation to raise their profit by optimizing of operation's, up-rising quality and get rid of waste. Lean Six Sigma is a method that relies on a collaborative team efforts to improve the performance by systematically removing the waste and reducing the variation and minimizing the variations (Sunder, 2016). It combines lean enterprises or lean manufacturing and Six Sigma in order to eliminate eight kind of waste such as defects, overproduction, waiting, not utilizing, stock excess, motion waste and excess processing. By implementing this methodology organisation can better fulfils the neds of customers. Six Sigmaisnotconcisetoremovalofwastebutitisencouragesacontinuouschainof improvements. M&S is a major British retailer located in United Kingdom. Company was founded in 1884 by Michael Marks and Thomas Spencer. Company is mainly known for selling high quality of clothes, food products and home products. Marks and Spencer is facing heavy loss due to falling of customer base and corporate sales as in 2018, managers have announced that 14 shops were getting closed and if things will not work, it may be reach to the closure of 100 shops. Thus, in order to remove the waste and optimize the production process, Six Sigma methodology is implemented to solve these kinds of issues (Costa and et.al., 2018). In addition to this, organisations in retail industry is facing more issues like excess stock, overproduction, waiting etc. that ultimately result in less customer satisfaction. So, with the implementation of this approach, organisation can able to satisfy their customers by minimizing the cycle of waste, improving the product and services delivery time along with reducing the level of inventory. This research is highly beneficial in both corporate and academic sector. It creates values of students who are learning and getting eduction and knowledge of Six Sigma philosophy and organisation development and continuous improvement. On the other hand, this research is also valuable for the corporate sector as they will get to understand the critical success factors for the implementation of Six Sigma methodology within their operations (Jayaram, 2016). 1
RESEARCH QUESTION, AIMS AND OBJECTIVES Research Aims: “To determine the critical success factors affecting the implementation of Lean Six Sigma within organisation operation and functions in UK retail sector. A study on H&M”. Research Objectives: To comprehend the concept and usage of Lean Six Sigma methodology. To determine the critical success factors affecting the implementation of Lean Six Sigma Approach within organization functions and operations in UK retail sector. To identify the complication's organization faced in the implementation of Lean Six Sigma methodology. To provide ways for the effective implementation of Lean Six Sigma Methodology. Research Questions: 11What is the concept and usage of Lean Six Sigma methodology? 11What are the critical success factors affecting the implementation of Lean Six Sigma Approach within organisation functions and operations in UK retail sector? 11What are the complication's organisation faced in the implementation of Lean Six Sigma methodology? 11What are the ways for the effective implementation of Lean Six Sigma Methodology? LITERATURE REVIEW Theme 1: Concept and usage of Lean Six Sigma methodology. According to theMuturi and et.al., (2015)Six Sigma methodology is a tool and techniques which is used to improve the process of manufacturing. This approach of continuous improvement mainly relies on the collaborative efforts of team members in order to improve the performance of the organization by systematically removing the waste as well as minimizing the differences. The main purpose of using this approach is that is make sure the standard quality and better customer satisfaction. The main intention of implementing or using this approach is not only eliminating all those things which do not contribute to what customers is willing to pay for. ButMason, Nicolay and Darzi, (2015)argued that, six sigma the processes and system of 2
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business minute to minute and generate huge amount of data that consumer huge amount of time and makes the process highly complicated. However,Deblois and Lepanto, (2016)said that, lean includes various types of principles and methods which are Kaizen knows for the principles of continuousimprovementdependsofrecommendationsofemployees;Kanbanknownfor customer demand “pull” the product through the process of production; TPM knowns as Total productive maintenances is applied to minimize the equipment downtime; TQM, called as Total QualityManagementthatreliesonimprovingthequalityofproductsandservices;5S; Amending quality and raising efficiency through cleaning and getting things organized. These are the principles which organization applied in Lean processes. As per the findings ofWang, Yeh and Chu, (2016)six sigma aims to make the processes and system of organization effective and efficient with -99.99996 percent free from defect. Organisation used six sigma process is to reduce the defects as these are one of most see able example of waste where this approach helps to define it that enable to meet the commercialized specification. However,Albliwi and et.al., (2017)overproduction is also a big issues in organisation operations where six sigma approach is used where goods are produced more than demanded by the customers. Excess inventory affects the profitability of organisation so to overcome this issues, organisation used this methodology for better management of inventory. Even so,Shokri, Waring and Nabhani, (2016)said that six sigma approach requires skilled work force separate because of minute to minute identification of defects in the operations. So, the dedication of employees is hard to execute of its it implemented constantly. Theme 2: Critical success factors affecting the implementation of Lean Six Sigma Approach within organisation functions and operations in UK retail sector. According theLande, Shrivastava and Seth, (2016)Critical success factors are attributes or activities which should receive attention and priority by management as they drive the performance towards the growth and development. Lean Six Sigma approach is the best way to amend the performance of the organisation by having the control on defects and wastage. There are some critical success factors which are associated with the implementation of lean Six Sigma approach within organisation (Critical Success Factors of Implementation of Six Sigma,2018.). The executive engagementis one of the critical success factor associated with the installation of this methodology, it is quite important that executives or managers should have visible strategies and consistence support as well as active role in communication along with rewards-recognition. 3
Further, it is also important that there must be proper linkage of lean six sigma approach to corporate strategies. It will bring more effective results if there is an effective alignment between them. However,Lande Shrivastava and Seth, (2016)said that, distributing roles, responsibilities and accountabilities, it is important to implement and install this philosophy within organisation operations and functions. Everyone should understand their roles so that it do not create confusion and bring productivity among them. As per the views ofZhang and et.al., (2016)communicationis another critical success factors associated with Lean Six Sigma methodology. It is important to create and communicant the human resource plan that directly and indirectly support the roles of Six Sigma methodology. Human resource plans include that help in searching of skills, hiring and recruiting, training and development. Plan will also help in defining and clearing the roles and responsibilities efficiently to each member of the organisation. However,Laureano and Antony, (2017)stated that, it is also very important to conduct regular meeting with staff members and communicate the success and achievement in the customer satisfaction and sales increment. It is essential to communicate the to the point factors about the methodology in each and every meeting held in the organisation. Heizer, Render and Munson, (2016)said thatprojectsis also said to be one of the critical success factors which is important as organisation should have to establish a documented one year Six Sigma project inventory and makes them refresh and update on regular basis. Theme3:Complication'sorganisationfacedintheimplementationofLeanSixSigma methodology. According to theShahid, (2015)There are some major complications that organisations faced in the implementation of Lean Six Sigma methodology within operation's and functions. It is quite important to overcome them on time because it affects the outcomes. Lack of leadership commitment is one of the major challenge that organisation faced with the implementation of thismethodology.Itisessentialtohavesuccessfulleadersfortheinstallationofthis methodology and it enables to lead the system effectively. It is very crucial to adopt an effective leadership style so that this methodology can be implemented with the same spirit. However, Shinoda, (2018)said that incomplete understanding of Six Sigma Methodologies is another issues that companies suffer with the implementation of this methodology. It has been noticed that organisation run fast before understanding the detailed concept of the methodology because 4
of the enthusiasm to reap the advantages of implementation of this particular methodologies. Some companies only implement this model to impress there shareholders but it is fact that if Six Sigma is introducedand deployed in the productionprocessand system withoutproper allocation and availability of resources, it suffers huge failure. In order to overcome this obstacle, companies could make all the key resources available before and during the implementation of Six Sigma Methodologies as well as it also required full fledged knowledge and understanding of this methodology either by calling expert or any other option (Complication's organization faced in the implementation of Lean Six Sigma methodology,2018). As per the findings ofShamsuzzaman and et.al., (2018)poor execution is another challenges that companies faced in the effective implementation of Six Sigma Methodology or it can be with any other implementation. Poor execution happens when there is not alignment process improvement and goals of the company. It is will definitely bring negative result to the company. So, it is essential to make the proper alignment and justification between the improvement process or Six Sigma methodology and objectives of the firm. RESEARCH METHODOLOGY Research Methods: To make the research study fully organized, it is quite necessary to have the specific type of research. Research methods are the tools and techniques used to collect the data for the investigation. Quantitative and Qualitative are two methods (Bernard, 2017). The research methods that is mainly concerned with the application of numerical, statistical data to solve the research problems or collection of data is called as quantitative methods. On the flip side, the research methods that deploys feelings, views, words and all non-quantifiable components instead of any statistical tools is called as qualitative data. Researcher will opt qualitative method for determining the critical success factors affecting the implementation of Lean Six Sigma within organisation operation and functions in UK retail sector as it will provide in-depth information. Research Approach: After the selection of methods of research, now researcher will look over the research approaches, It is the logical process or techniques that consist of wide assumptions regarding the comprehensive technique of collection, analysing and interpretation of data. There are mainly 5
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two types of research approaches which are inductive and deductive (Opie, 2019). The type of approach that deals with the development of new theory which is developed from the collected data is recognised as inductive approach and it is mainly associated with the qualitative type of study. While, deductive approach is connected with quantitative type of research and it develops hypothesis on the basis of existing theory. Research will opt inductive approach as it will bring more effective outcomes in qualitative research study. Data Collection: After the selection of sample type and size, the process of data collection begins. The process to gather the data regarding the subject matter is called as data collection process. Primary and Secondary are two types of data collection. When data is first hand, fresh and collected by the researcher own efforts is called as primary methods. For example, observation, interview, survey etc. But when, data is duplication and based on past information and collected from any other sources is called as secondary methods (Yeakley and et.al., 2016). For example, books, articles, blogs, journals, diary, government publication etc. researcher will opt both the methods for data collection as for secondary methods and will collect the secondary information form books, journals and articles. The reason for selecting secondary method is that is very less time consuming and readily available as well as it is very convenient mode of collecting the information. Scholar will also ensured that the data collected must be from authentic and valid sources. Data Analysis: The information or data collected is raw and it is not usable information for completing the research. So, researcher have to clean, transform, synchronize the data to make them in organized form and this process is called as data analysis. There are two methods Quantitative and Qualitative for analysis of data (Mihas, 2019). Researcher will opt Qualitative methods for data analysis where thematic analysis will be done.Researcherwill prepared themes and than support them with the view point of author. Ethical Consideration: PROJECT PLAN Task ModeTask NameDurationStartFinishPredecessors 6
Auto Schedul ed Research proposal2 daysFri 7/19/19Mon 7/22/19 Auto Schedul ed Aims and objectives3 daysTue 7/23/19Thu 7/25/191 Auto Schedul ed Literature review5 daysFri 7/26/19Thu 8/1/192 Auto Schedul ed Research methodologies and Risk Evaluation4 daysFri 7/26/19Wed 7/31/192 Auto Schedul ed Data collection7 daysFri 8/2/19Mon 8/12/193,4 Auto Schedul ed Data analysis4 daysTue 8/13/19Fri 8/16/195 Auto Schedul ed Data interpretation4 daysMon 8/19/19Thu 8/22/196 Auto Schedul ed Finding and conclusion3 daysMon 8/19/19Wed 8/21/193,6 Auto Schedul ed Recommendations1 dayFri 8/23/19Fri 8/23/197,8 Auto Schedul ed Execute the plan2 daysMon 8/26/19Tue 8/27/199 7
Auto Schedul ed Submission1 dayWed 8/28/19Wed 8/28/1910 Illustration1: Gantt Chart 8
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Illustration2: Critical Path RISK MANAGEMENT Risk management is an important part of the research study or starting any project. It is the forecasting as well as evaluation of all types of risk which are direct;y or indirect;y connected with the research and it also helps in minimizing the impact of the risk (Aven, 2016). RAID SUMMARY Types of RiskTotal Risk Level of Risk Total Assumptions Total IssuesTotal Dependencies Working Capital Risk HIGHFever cost and profit margin is high. Increasing Cost. Decreasing Profit Margin. Daily operation's will be hamper. Technological Risk MEDIUMBetter and advance use of technologies Employee resistance. Low Budget. Organisational and employees efficiency will be hamper. Financial RiskHIGHHigh Liquidity Good Source of Finance Fever procurement of resources. Longtermand short decision will be hamper. Loss or Theft of Data LOWSecurity and Privacy for data Personal information will Final outcomes of researchwillbe 9
protection. Installation of Back up plans. be leakage.affected. Accidental or Physical Risk LOWResearch Assistant. Overall research will be hampered. Flow of research will be affected. Importanceof Risk Assessment are as follows- It helps in decision making as researcher as scholar will take further steps according;y. It helps to create awareness among employees. It reduced the risk of hampering of study and outcomes of the research. It helps to save the cost by being proactive instead of reactive. It also aids in optimal productivity of the research study. It builds positive image in-front of stakeholders. It also builds up the level of confidence of researcher. Risk Mitigation: By providing training to employees so that employee resistance can be minimised. Fund are properly allocated so that the risk of working capital can minimised. Researcher will keep password in laptops and USB so that the risk of theft and loss can be reduced. Back-up plans were also be installed to minimise the theft and loss of data. Researcher will make each and every thing clear to assistant so that research will not be hamper. 10
CHAPTER 1: INTRODUCTION Introduction to topic Six sigma isknown asimportantand qualitycontrolapproachwhichwasbeing developed in the year of 1986 by Motorola Inc. The main feature of this approach is it has ability toidentifydefectsso,byimplementingthismethodologyorganizationscanincrease effectiveness of its process. Nowadays many organizations are making an effective use of this approach for improving potential customer retention, improving business products and services, to satisfy customers requirements etc. So, it can be said that this is a customer centric approach. It can be applied in all type of industries, but they require providing appropriate training to their employees about telling the differences between yellow belt, green belt and black belt (Yadav, Seth and Desai, 2017). Motorola company offer training to its workers regarding this approach. It was mainly developed initially for increasing the speed of work along with fewer mistakes. It is also known as DMAIC which means this approach can be succeeded by following 5 steps. Define, measure, analyse, improve and control are some steps involved in this approach by which organizations can successfully implement it. This present research is going to show the main concept and usage of Lean six sigma approach for retail sector organizations. It is identified the usage of this approach is to reduce wastage and improve the production process. It will also show some success factors of this approach like ability to minimize wastages, reducing time, speed up the production process etc. All these success factors affect the implementation of Lean six sigma approach in a positive manner. On the flip side it will also discuss some limitations and problems that retail sector organization face while implementing this approach within its business. For conducting this research researcher make use of research methodology, approaches, primary data collection, data analysis tools etc. By making an effective use of all tools and research methodologies, he/she tried to accomplish its goals and resolving the main problem. Overview of the company This research is all about six sigma approach and identifying success factors in retail sector. The company which is selected for this research is H&M. It is a Swedish multinational clothing retail company which was founded in the year of 1947 by Erling Persson. Headquarter 11
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of this company is in Stockholm, Sweden and provide services to approximate 62 countries with having around 4700 stores. This company was listed on the Stockholm Stock exchange. In the year of 2004, stores of H & M offered an exclusive collection which increases its sales and improve revenue. Lean six sigma is applicable in retail sector. It is also reported that H&M leads the way with sustainability program (Six sigma by H&M,2018). H&M has used Lean six sigma approach to eliminate the middleman in some stages of supply chain which shows It the increasing importance of Lean six sigma along with success-factors. So, the main purpose of this company of using Lean six sigma approach is to eliminate products defects in the process of manufacturing and to increase customers satisfaction by providing them defects products and services. This company believes that they should provide fashionable and designer clothing to everyone because there are several clothing companies that target 18-35 age group of people. The vision of this company is to lead the change towards a renewable fashion clothing industry. It also focuses on sharing the same value, the same belief in diversity, fairness and all processes. Problem statement The main aim of conducting this research is to identify impacts of success factors on implementation of Lean six sigma approach. It is critical approach that is why many companies do not implement it as they face several problems while implementing this approach within their business. For conducting this research, research may face the problem related to cost. There is a requirement of several resources for making this research successful and authenticate. Time is also an important factor as researcher is given a deadline before which they need to complete research. Due to some circumstances and situations, research may be delay. For completing research on the time is most important and difficult task because Six sigma is the big approach. Natural disaster, lack of finance, inappropriate finance resources can create problems which can lead in delay in the completion of the research. Other main problem which can occur while conducting this research is to target and sampling process. To select and target some people from population is difficult task. Sometimes participants can also influence researcher by giving up wrong information, so it can become difficult to get authenticate and accurate information for making the whole research successful. So, it can be said that time, cost and targeting people for getting views and information related to the topic. 12
Importance of research Research is all about identifying success factors that affect the implementation of Lean six sigma approach. H&M company wants to take competitive advantages and wants to become market leader in fashion retail industry. The vision of this company is to make available fashionablebrandforallandsatisfyingcustomers.Researchplaysanimportantrolein accomplishing goals, so by conducting research, researcher can follow several steps which can help the company in identifying the main problem along with its solutions. A successful research includes some steps that needs to be followed in a systematic manner. When a researcher follows all those steps systematic then it can accomplish any type of goal. For this research, scholar will identify the main concept and importance of six sigma approach. It will also identify some limitations and complications which the company can face while implementing this approach. So, the main aim and importance of conducting research is to resolve all those problems that are related to six sigma approach and increase customers satisfaction. By conducting this research, H&M can accomplish its pre-determined aim and objectives. Aims And Objectives Aim: “To identify the impacts of innovative marketing strategies on profitability and sales volume of a company. Research is based on Binary trends”. Objectives: To identify the current marketing strategies of Binary trends. To understand the contribution of marketing strategies on profitability and sales. To examine the roles of innovation in exploring marketing opportunities. To recommend the ways through which innovation can be implemented within Binary trends. Rationale One of the main reason of conducting investigation on critical success factor that affect implementation of lean six sigma within organization operation and functions in UK is that it is 13
interest area. As scholar has huge interest in knowing more about effectiveness of six sigma and other operation management approaches. As individual has worked earlier as operation manager hence is familiar with such tactics. That is the reason of conducting research on this topic. Another reason of conducting research on this subject is that retail firms are facing huge issues in managing their operations. Their cost of operations is getting increased and also these companies are unable to maintain efficiency level of operations. Hence scholar has selected this topic for the investigation so that individual can know more about critical success factors due to which entity fails to implement lean six sigma methods in operations effectively. In addition, there are huge data available of lean manufacturing six sigma approaches of operation management. Hence, researcher can develop understanding about this topic easily and can answer research question easily. In addition, it can also be said that this research and the topic of six sigma is beneficial for corporate sector as anyone can conduct research and make improvement in their business. Organizations in different industries can get appropriate knowledge of conducting this research and identifying success factors that can affect the implementation of Lean six sigma approach within a business. Significance This study can give benefit to retail firms those which are facing problems in improving their operations. There are many firms which are unable to handle their operations hence operational mistakes are raising with the rapid speed. This research will support enterprises in finding actual rout cause of implementation problems and they will be able to find suitable solution for the same. This research will give benefit to H&M in finding problems in existing approaches and implementing lean six sigma approaches effective in its operations so that it can gain more advantage in the market and will be able to reduce operational cost significantly. Conducting research on critical success factors that impact the implementation of lean six sigma within firm will give benefit to other scholar. There are many research students those who want to work on such kind of practical projects, but they have limited material to gain information about the same. By carrying out investigation on this topic scholar will be able to work on such topic effectively. 14
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CHAPTER 2-LITERATURE REVIEW Theme 1: Concept and usage of Lean Six Sigma methodology. According toAntony, Douglas and Douglas, (2015) six sigma is an important and successful business strategy. They said that the meaning of lean is reducing waste in an organization that does not benefit their bottom line. Six sigma is a process of improving the overall quality of products and whatever the company delivers. The main aim of this approach is to make error free products and also decrease cost that occur from wastes. For example, if the company does not focus on waste reduction and only focuses on producing quantitative products. In this case, customers get awful products, and they return them and seek for new and modified products. In this case organization requires to reproduce the same product or modify in that products which increases their operational cost. So, it can be said that by implementing six sigma approach H & M can reduce waste and cost as well. On the other handChang, (2016) said that lean six sigma is a process of continual improvement. It does not only focus on reducing waste but also on continuous and rapid improvement in all processes of an organization. The main aim of this tool and approach is to increase value for customers by providing qualitative products. For supporting this view and main aim of six sigma approachJacobs, Swink and Linderman, (2015) stated with example that, If customers get the same type of products or same features of products for the long run then they stop to purchase products from the same shop. H & M is a retail industry and known for its fast fashion clothing. Demands for clothing is changes rapidly or customers prefer new designs and changes in clothing. So it is important for the company to make changes and focus on continuous improvement. By applying this tool and approach, it can being in competition and satisfy customers. In the context of usage and reason to implement lean six sigma approach it is said by Chaurasia, Garg and Agarwal, (2016) an organization canreduce risksby eliminating defects in production or manufacturing process. This can also help them inimproving all business processesas well assustain quality improvement.Those employees who know the importance and all principles of six sigma, they become able to analyse manufacturing processes and try to improve them accordingly. By conducting a complete review of current practices, they can easily understand their critical impacts and make modifications in them. When manufacturing process 15
improve then all other processes like sales, marketing improved automatically because all processes and functions are interrelated with each other. More, so it shows that the usage and reason of implementing Lean six sigma approach withinanorganization.Byachievingthelevelofsustainedqualityofimprovement,an organization can ensure themselves that there is no deviation and take corrective actions. Further moreCherrafi and et.al., (2016) also stated in the support of this review that, an organization can become competitive and valuable in the same industry by doing so. It is also said that certified individuals or employees in six sigma become more knowledgable in several methods that can be applied in business processes. It reduces their costs, help in improving employees acceptance and increase revenue as well. So, according to these reviews it can be said that the main reason and usage of applying lean six sigma is tobecome valuable in every industry and Sustain Quality Improvement. Binti Aminuddin and et.al., (2016)argued these reviews and said that the main usage and reason of applying six sigma approach isto gain credibility and stakeholder trust. When company focuses on continuous improvement and qualitative work rather than quantitative work, it is more likely to gain stakeholder trust. Customers prefer to buy products from those companies, who continuous focus on improvement because customers are becoming more demandinginfashionclothingcontext.Bygettingsatisfactoryandcontinuousimproved products, they become potential and regular customers for the long run. It can help the company in increasing sales and improved brand image. Improved brand image is the main reason of increased stakeholders' trust. So, ultimately it can be said that the main usage of Lean six sigma is continuous improvement and gain credibility. Sin and et.al., (2015)also stated and put their point of view in the context of importance and usage of Lean six sigma approach. They said that it is a mixture of 5 steps which makes it more effective such as define, measure, analyse, improve and control. The first step is defining the goals as what the company wants to achieve, next is to understand current performance, to analyse the main cause of the problem which the company wants to remove, to create a plan and process that can meet customers' expectations and finally to ensure that applied process meets customers needs. In addition, they also said that every organization have 2 types of activities such as non value added and value added. Non value added activities do not add any value and 16
form wasteful steps. Customers also don't pay for these type of products. So, the main reason of developing and using six sigma approach isto convert non value added activities into value added. Moreover,Conger, (2015)described 5 principles of Lean six sigma that can help an organization and individuals to understand usage and reasons of developing this approach. 5 principles includes: Value, value stream, flow, pull and perfection. Value can be determined by customers as what they consider while making purchasing decisions, value stream means all business activities that can deliver valuable products to customers, flow refers an extent to which employees create uninterrupted flow of activities with the main aim of add value. Pull also refer a degree to which, the set of valuable activities only process those products only which customers demand and perfection means to focus on valuable activities and make it for the long run. So, by all described principles it can be said that the main usage and reason of lean six sigma isto create and add value for customers. According toWang, Yeh and Chu, (2016)six sigma is key behind thesuccess of an organization. it is approach in whichcompanycontinuously try to improve their productand tryeliminate productand service defects , this tool is speciallydeigned toimprovetheir business and helps in reduction of errors during theprocess. Six sigma not only used in any industry or firm thatcan also be used in problem solving methodology and customer focus strategies as well but basically six sigmaused to improve quality of the productwithin an organization. Organization provide best product so customer can be satisfy, customer always want a best product in less price. This approach reduce delivery time , defect rate and cycle time and this all will impact on company growth and increase profitability of the company Theme 2: Critical success factors affecting the implementation of Lean Six Sigma Approach There are several critical success factors that can affect implementation of Lean six sigma approach in all organizational activities of UK retail sectorNetland, (2016believe that top management involvementand commitment in lean six sigma approach is the main success factor. Without having proper involvement of top management and skilled employees in this process, there are chances of failure of this approach. Top management does not only focus on monitoring processes but also support in learning as well as make all employees understand aboutprinciplesandimportanceofsixsigma.Managementcommitmentalsomakeall 17
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employees able to understand new project of six sigma and increase their productivity. So, for making this approach more successful there is a requirement to have an active involvement of employees through cleared and described vision and mission that should be highlighted by the top management of H&M retail industry. Spasojevic Brkic and Tomic, (2016) said that training and education is other main success factor that can affect the implementation of six sigma in operations of UK retail industry or H&M.Proper trainingis important for both managers and employees for successful implementing six sigma approach because it makes them able to have a clear understanding and sense for using tools of six sigma. Training plays a vital role in implementing six sigma. There are 5 principles and 5 steps of successfully implementing this approach which need to be understood by all employees. If employees do not have proper knowledge about six sigma application then it this approach can fail which can increase overall cost and decrease brand image of the company. So, it can be said that training and education is critical successful factor that can impact the implementation of Lean Six Sigma Approach by H&M or retail sector for their operations. Moreover, in the context of successful factors of Lean six sigmaRaval, Kant and Shankar, (2018)interpreted thatreward systemalso play an important role. For describing this factor in an effective manner they said that individuals require some type of motivation for working productively. It may be financial and non-financial. Whenemployees get rewards according to their needs then they work more effectively and try to put extra efforts in accomplishingcompany'sgoalsforwhichtheywork.Byperformingmoreeffectively, individuals can takeentrepreneurial opportunityand can being in the competition. Six sigma approach is difficult to implement and employees deny accepting it and implement it. Lack of acceptance by employees is one of the main disadvantage of six sigma application. So, by providing attractive benefits and rewards to employees, employers can influence them and motivate them for accepting application of lean approach. When employees get rewards and benefits then they try to understand the reason behind making changes by managers. They also try to understand the importance of six sigma approach. They do not only accept this changes but also try to solve problems for decreasing variations. It can be said that from this review and importance of employees in an organization that, rewards is an important factor that can make implementation of six sigma approach successful. 18
Alhuraish, Robledo and Kobi, (2017)argued and said thathuman skills and expertises plays an important role. There is no requirement to give benefits to employees, if they have willingness to accept changes and implement Lean six sigma approach then they will definitely accept it by hook or by crook. So, there is no need to give extra benefits because it can increase overall cost of the company as well as time of manager. By recruiting skilled and experienced employees within an organization, H&M can successfully implement Lean six sigma approach. When employees have experience then they can solve any type of problem which occur at the time of implementing this approach in manufacturing process. Along with experience and human skills, team workingand communication skills also play an important role that can have effect on the implementation of Lean Six Sigma Approach on operations of H&M or retail industry of UK. In other words it can also be said that selection of project team for implementing this approach is the main successful factor. There are several organizations in retail sector and other sector like Toyota who got success only by selecting a project leader. The selected project leader should belong to the operational process. For instance, by appointing a skilled and experience member of HR team in order to lead a project, an organization can bring positive and drastic improvements to a finance process. For more supporting this view and in the context of successful factors that lead a success in implementation of Lean six sigmaMoullin, (2017)said thatmonitoring and evaluationof the whole performance play a significant role. They said that without proper monitoring and evaluation of the performance, manager can not make growth. Lack of monitoring functions can lead errors in the whole performance. It can increase the work pressure, time and cost of the company. It is stated already that lack of employees acceptance is the main disadvantage. They accept it rarely and when they accept it that time they seek success of this project. When they become fail in implementing this approach in manufacturing process then they become frustrated and show anger. It can lead absenteeism from the organization which is not good for employees and the company. By monitoring and evaluation of the process and performance of this approach, manager can make sure that all employees are doing as per the training and guidance. The main aim of monitoring and evaluation is to make the process errorless and effective. By doing this they can make implementation successful and increase trust among all its employees as well as its stakeholders. So, it is important for H&M to focus on monitoring and evaluation of the performance. 19
According toYadav, Seth and Desai, (2017)there are many factors which can affect during the implementation of lean six sigma effectquality is a main moving target that always judge by customersthis places the higher priority in thecustomers inputs , andadopta customerquality approach to exceedingconsumer requirement . Best six sigma projects exist where the design under an organization under stand requirement of the customers and predict the design that meet the expatiations ofcustomers. six sigma is established recognizeapproach to development of manufacturing strategies and that is found to be more affective to lead increase satisfaction of customer. One of the big advantages from LSS are that it increases involvement of employees through involve employeesin process improvement terms that helps to increase the value of customers. Lean six sigma helps organization tosatisfy their customer through implementing the strategies and approaches within the process of manufacturing. Theme 3: Complication's which organization face in the implementation of Lean Six Sigma methodology As it is stated that Lean six sigma give several positive impacts on operations and performance of organization. By implementing this approach, H&M can improve its services, products and processes. This approach has the ability to minimize defects in production process and improve productivity. On the other hand, implementation of lean six sigma is not easy for all type of organizations as it is already stated. Employees also resist to accept changes or implement this approach within an organization. AccordingtoLaureaniandAntony,(2018)statedthatthemainchallengewhich companies have to face while implementing Lean six sigma approach islack of leadership commitment.It becomes difficult for management to decide that which employee will be dedicated in this project. No employee want to take leadership opportunity for leading this project. They have to select employee whoever is available, instead of dedicating top talent. Leader has to put extra efforts in Lean six sigma project as they are responsible for failure and success. For becoming six sigma approach more successful it is important for H&M to have a leader who has willingness to dedicate resources of talent, time and money while implementing this project. By applying and deploying those employees who do not have proper knowledge of this approach can become the main reason of failure and increased cost of Lean six sigma. It can snatch employment opportunity from employees, so it is the main challenge which retail sector or H&M has to face. 20
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On the other hand,Thomas and et.al., (2016)believes thatincomplete understanding of six sigmaapproach is the main challenge and reason of failure of six sigma approach. Lack of proper or inappropriate knowledge of Lean six sigma approach can create several problems at the time of implementing this in manufacturing process. The main aim of this approach is to reduce wastes and increase efficiency but incomplete understanding can increase their cost because implementing six sigma requires several resources. Some employees do not want to learn some principles and rules of six sigma before applying them due to resistance to change. In some cases, employees have loss of job fear if six sigma is applied. But the main aim of six sigma is to reduce defects not to eliminate jobs. They also state that statistical tools are cumbersome to learn, so they delay in implementing this approach knowingly in order to show the manager that six sigma is just a fade and there is no benefit to implement this. In addition, it is also statedAntony, Rodgers and Cudney, 2019) that some individuals and companies think that this approach is only for large manufacturing companies and not for small and medium companies, so employers as well as employees of small and medium size company resist to implementation of this approach. Due to this resistance and failure of other operationsofcompany,itcansnatchemploymentopportunityfromthem.Sometime stakeholders also resist the change stating that six sigma is complex and failure of this approach can decrease their profits. So, it can be said that resistance regarding this approach vary from organization to organization as it also depends on the size of the company. Lean six sigma focuses on value by eliminating wastes and acceleration in the velocity of processes. Most of the employees are front line operators and six sigma involves an advanced mathematics and statistics which put pressure on them to learn these things. Sometimes it depresses them which leads absenteeism from the company. So, according to these views it can be said that incomplete understanding and resistance is the main factor and challenges which h&m may have to face while implementing this approach within its business. The other main challenges which companies have to face at the time of implementing Lean six sigma approach with the main aim of reducing wastes and increase' customers experience issupply chain issue.The first and preliminary aim of this approach is to eliminate storage time by incoming and delivering only required products at the required time. For making this effective there is a remitment for the company to adopt other approach like just in time. Just in time makes sure about delivery of products on the time. Manager requires coordinating with 21
suppliers and handle both just in time and six sigma approach at the same time. It increases their workload and management activities. This kind of close coordination sometimes create host issues for the company because project manager of the company have to coordinate with both approaches and processes while managing their own side of implementation project. For managing supply chain issues, they also required an effective technological infrastructure. For implementing this approach, skilled and well-educated employees are required and due to external factors like unemployment and employment rate can create the problem in recruiting skilled workforceYaduvanshi and Sharma, (2017). It is also statedAntony, Vinodh and Gijo, 2016)in the context of challenges which companies have to face at the time of implementing Lean six sigma approach for reducing wastes and increasing productivity istechnological issue. Technological and cultural issues also create some problems at the time of implementing and developing lean six sigma approach within an organization. There is a requirement for the company to invest instatistical analysis software for monitoring quality improvement and for becoming sure that all processes are being done in an effective manner by employees. Choosing the right tool is system is the main part in the process of manufacturing and implementation of six sigma approach. For taking an effective decision regarding selecting the tool and making plan for this, consume time of the company. It hampers their other activities and management. Due to mismanagement and consuming time may delay other activities. Delay in providing services to customers can decrease sales and customers satisfaction as well. According toYeakley and et.al., (2016)most of the manufacturers aresuccessful after using lean sigmaand they riseproductivity and increase quality and customer experience but some of them still not discover any value in lean six sigma . This approach only focus to eliminate waste frommanufacturingand boost the process velocity. Commonly manufacturers do not apply this because they never heard about this approach and many of them don't have time to apply. This approach is more costly and small companies can not afford. Lean sigma involves many strategies and advance level of mathematics employees are efficient to use those strategies most of them are just a line operators it is not easy task for them to understand mathematics of this approach. Many companies denied for lean manufacturing because they think that they are small and this approach is only for large companies they are having fear of failure. Organizations use this from many year but they did not receive any result this problem faced by many 22
organization .Six sigma impact on processevery minute and that generate empirical data in large amount this lead consumption of time and it is complicated procedure , sometimes problem arise when company only focus on endorsed politesse and they forget about their mission polices and for the small organization it can contain new ideas that favouring innovation which require risk taking for implementation and organization have to train thir workers from sigma institute and it take to much cost to train employees for small organization even it is costly for a large organizations. 23
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CHAPTER 3- RESEARCH METHODOLOGY Research methods: Research methods is the first step and important part of research methodologies. While, conducting research it is very important fir researcher to select research methods in order to make the research appropriate as per the topic. It refers as an important tool that allows researcher to gather informations related to the topic. There are mainly 2 types of research methods such as qualitative and quantitative.Quantitative dataare in the form of numbers or statistical. Collecting this type of informations and data become easier for scholar to collect by measuring things.The main aimof researcher for selecting this method for further research is to establish general laws of behaviour. This type of research is also used to test a theory. Statistics or numerical helps' researcher to change quantitative data into important informations with the main aim of making an effective decision. It has some limitations because participants are not allowed to explain their views. On the other hand,qualitative datais a type of research in which researcher depends on the views of selected and targeted participants. The mainaimof selecting this type of research is to explore the situation and find out different views on the main topic. By conducting this type of research and by asking some questions related to the main topic, they can accomplish their pre determined goals as well as solve the main problem (Lune and Berg, 2016). For example, for this study, researcher wants to identify some success factors that can affect implementation of Lean six sigma approach. So, researcher makes an effective use ofqualitative researchmethods for making this research more successful. Research approach: It is the second step in research methodology. Research approach can be defined as a procedure that involves some steps from broad assumptions to detailed methods of data collection, data analysis and data interpretation. Inductive and deductive are 2 types of research approach which are being used according to the research methods.Inductive approachbegins with observation and mainly dependent on the development of brand-new theory rather than existing theory (Liu, 2016). There is no requirement of hypothesis because researcher believes that new data and by developing new theory they can collect authentic data. It includes 3 steps in which researcher collects data then look for patterns or analysis it and then develop theory. This 24
approach is being used and associated with qualitative research method. It is already stated that researcher has selected quantitative so,inductive approachis being used by researcher for this research. On the other hand,deductive approachis just opposite of inductive approach because in this research approach, scholar focuses on existing theory by developing hypothesis data. Research design: Research design refers a framework that is being used by researcher in order to combine several components of the whole research in a logical manner. The main aim of combining all components is to identify the main factor of the problem and handle it effectively. It allows researcher to conduct research by using a particular methodology as it tells the way of conducting research.Conclusive typeof research design can be applied by scholar to generate results that may be useful to take an effective decision. It is associated with quantitative methods. Whereas,exploratoryresearch design is being used to identify and having clear understanding of the problem which is not identified and clear to researcher. It does not provide the final solution as it only focuses on problem. It is associated with qualitative research, so researcher has made an effective use ofexploratoryresearch design (Hunter, McCallum and Howes, 2018). Research philosophy: Research philosophy give depth understanding about the way in which researcher can collect,analysesandinterpretedinformation.Byfocusingonphilosophy,researchercan complete the research in an appropriate manner because it also provides the idea in which researcher can complete the whole project. There are mainly 4 types of research philosophy such as positivism, interpretivism, realism and pragmatism. The collection ofinterpretivism typeof data is being used with small samples in depth (Ryan, 2018). It is based on observation and interviews and associated with qualitative data. For conducting this research, scholar has made an effective use of interpretivism rehears philosophy for getting a depth understanding about its main topic. Sampling: Sampling plays an important role in the research. It is the main step in which researcher has to select potential and limited number from population for taking views of them on the main topic. If researcher does not have enough and appropriate resources and tools then only with the 25
help of sampling or by targeting some people, he/she can complete its research effectively. The selected part from the population is known as sample. The number of people which researcher select for getting views is known as sample size. The technique of selecting and targetting people is known as sample technique which plays an important role. For this research, researcher has focused on simple random sampling technique in the type of probabilistic. In this type of sampling, sample is being selected randomly. This type is called ethical sampling also because all participants are being given an equal opportunity to give their views and opinions. They are not being bound by researcher. So, researcher select random sampling without setting out any specific criteria. For accomplishing goals and identify success factors that can affect the implementation of Lean six sigma approach within H&M retail sector operations and functions, scholar has selected20 managersof H&M as a sample. Data collection: After sampling and select people, data collection plays an important role. It refers a process of collecting appropriate informations related to the topic for which researcher conducts research. With the help of data collection only, scholar can generate comprehensive results and conclude the research. There are mainly 2 methods of collecting data which includes: Primary and secondary.Primary Data Collectionrefers fresh and new data which is not being used before by anyone. The main aim of collecting data from this type is to get authenticate informations rather depending on second hand data (Neelankavil, 2015). There are several ways of primary data collection such as questioners, survey, interviews etc. It can also be defined in 2 ways like quantitative and qualitative. Quantitative research and informations is being gathered by SPSS tool or by mean, mode and median. On the other hand, qualitative type of research is done on some basis like emotions, sound etc. Secondary datais just opposite of primary data collection, This type of data is readily available as it has already been used and collected by other. There are chances of errors and authentication, so researcher mainly focuses on primary data collection. Second hand data which are already being used by others can influence users and researcher. Some examples of this data collection includes: Books and journals, articles, internet searches, social media platforms etc. For this research on the topic of success factors of lean six sigma, scholar has used primary data collection. 26
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Data analysis: After collecting datafrom relevant sources it is important for researcher to analyse all informations. It is not possible all the time that collected data will be accurate, so for making it accurate, researcher needs to mould and transform it. Selected sample gives their views without any type of boundations but still there are some chances of influencing researcher by giving out wrong answers. There are 4 types of data analysis such as descriptive, predictive, diagnostic and prescriptive. Descriptive analysis is easier than other type of data analysis. It gives each and every detailed information as what changes are happening at what place. Monthly revenue reports and KPI are tools for this type of data analysis. Diagnostic analysis gives detailed results of the sampling. Researcher uses this type of tools at the time of problematic situations which needs immediate and appropriate solutions. Researcher will usequalitative methodsfor transforming informations or data analysis. In this type also they have use thematic analysis in which by making different themes related to the topic it will support all themes by different views of authors. Ethical consideration: Ethics is an important principle that refers a code of morals that is required to follow by researcher in conducting this research. There are some reasons and factors that show the increasing importance of considering ethics. It helps researcher in identifying the differences between right and wrong (Ryen, 2016). By identifying that which informations and sources will be right they can make this research more successful and authenticate. It is very important for scholar to have a clear understanding between acceptable and unacceptable because in this study they have involved human beings as sampling. Some ethical consideration which need to be focused in the research includes: 11Researcher requires to ensure him/her self that members should not harm the project in any way by their activities. 11Researcher also requires to respect the dignity of all samples or participants. 11For making communication effective, they need to maintain an effective communication with participants with transparency. 11They can not bind any individual to participate in data collection process. 27
11Researcher also requires making sure that research project is safe and no one can misbehave towards this. 111There is also requirement to keep all personal and private informations safe like address, name and answers given by participants. 28
CHAPTER- 4 Data & Analysis INTRODUCTION Questionnaire Name : Age : 1. How long you have been working in H&M ? 1 year 2-5 years More than 5 years 2. What are the different six sigma methodologies used by the H&M ? DMAIC (Define, Measure, Analyze, Improve, Control) DMADV (Define, Measure, Analyze, Design, Verify) 3. What are the benefits of six sigma process to the organizations and for the individual practising it ? Helps to eliminate the errors Helps in improving the business process Better Quality Assurance 4. What are the critical success factors affecting implementation of lean six sigma approach ? Communication Recognition and Celebration Selection of project team Senior management Involvement 5. What are the challenges and issues company facing in the process of implementing six sigma approach ? Poor Execution Lack of leadership lack of knowledge 6. In which of the are six sigma approach have implemented ?Manufacturing Planning Logistics7. Rate you company effectiveness for using Six sigma methods to gain revenue and good rate of return ?
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Ineffective Neutral Very effective Extremely effective 8. Six sigma has been good investment for your company or not ? Yes No 9. what are the level of organizational resistance of six sigma program initiative ? No resistance Minor resistance Major resistance 10. Were external consultants helps H&M in the process of planning execution of six program ? Yes No 11. What has been the estimated time for the implementation of six sigma required ? 1-3 months 4-6 months 7-9 months 12. which of the communication media were used to overcome the resistance of six sigma ? Conducted workshops Newsletter Video/Visits of other companies 13. Any valuable review or suggestion you would like to share regarding Six sigma program ? Thematic Interpretation In order to conduct survey from 20 managers below is the interpretation of the data gathered from the primary research technique. Researcher asked 13 questions to managers in order to measure the effective criteria factors that helps to measure the six sigma activities and analyse the best outcome results. Theme 1: Working in H&M 2
1. How long you have been working in H&M ?Frequency 1 year8 2-5 years5 More than 5 years7 Interpretation:As per the above interpretation process it has been found by the researcher that how long managers spend their services for the company enhancement. Out of 20 managers 8 of them having one year of experiences with good or bad experiences. Other 5 managers have spent time between 2-5 years within the H&M.Rest of the 7 managers spend more than 5 years in H&M. This has been observed that, many of the managers have good experience of working within the company. Besides, it hasbeen concluded thatall managersare having good experience of work which can be helpful for the company to make effective and better decision making process. Them 2: Different six sigma methodologies 2. What are the different six sigma methodologies used by the H&M ?Frequency DMAIC (Define, Measure, Analyze, Improve, Control)12 DMADV (Define, Measure, Analyze, Design, Verify)8 3 1 year 2-5 years More than 5 years 0 1 2 3 4 5 6 7 8 98 5 7 Column B
Interpretation :From the basis of above table and graph it has been concluded that, as according to respondents which of the six sigma strategy is more fruitful and emerging for the company development. Out of 20 managers 12 of them were said that H&M using DMAIC strategy of six sigma which stands for define, measure, analyze and improve and control. This is one of the core project methodologies employed by the practitioners of six sigma. Also they give reasons behind acquiring DMAIC is it helps to determine cause and effect relationship which helps to improve and optimize existing processes based on the data analysis. Rest of the 8 managers said that H&M acquiring DMADV six sigma approach to measure the business activities because it helps to measure and verify the action plan. Majority of the respondents thinks that SMAIC approach is more suitable and effective for the development if the company quality outcomes which enable to accomplish the business objectives. Theme 3: Benefits of six sigma process to the organizations. 3. What are the benefits of six sigma process to the organizations and for the individual practising it ?Frequency Helps to eliminate the errors8 Helps in improving the business process5 Better Quality Assurance7 4 12 8 DMAIC (Define, Measure, Analyze, Improve, Control) DMADV (Define, Measure, Analyze, Design, Verify)
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Interpretation :It has been observed from this above table or graph that what are the benefits that company could gain after implementing the six sigma approach. As per the all 20 managers 7 of them were suggest that better quality assurance is the best advantage that company could get by applying the six sigma approach. Six sigma approach is the best way to eliminate the wrong activities and replaced with the new ones. On the same side, as according to the 5 respondents they helps in improving the business process which is the again most benefited for the company to gain the advantage and best opportunity and goals. According to the 8 respondents they were think that six sigma helps to reduce the possibilities of unnecessary activities. Apart from that, it has been clear from this survey that majority of managers think that six sigma extremely helpful to eliminate errors from the process of manufacturing or production which isthe greatest deal for the organization development. Six sigma is the highly productive approach which gives the positive impact on the process or development of the company goals which however the best way to make things more clear and effective. Improvement of current products, services and process and the technologies used for delivering these product or services to their customers. The main purpose of the six sigma process is to quality and maintained the business system improvement initiatives. It takes and develop the higher opportunity and gain to make the study more effective and efficient development source. 5 Helps to eliminate the errors Helps in improving the business process Better Quality Assurance 0123456789 8 5 7 Column B
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Theme 4: Critical success factors affecting implementation of lean six sigma 4. What are the critical success factors affecting implementation of lean six sigma approach ?Frequency Communication5 Recognition and Celebration4 Selection of project team6 Senior management Involvement5 Interpretation :From the basis of above discussion with the 20 respondents it has been found out that how much respondents were think that what specific factors affect the process of implementation process of lean six sigma approach. As per the 5 respondents communication is the factor that might affect the implementation process of six sigma. Communication can create several barriers which is not fruitful for the company development process. This process makes the study more influencing and making the system more effectively managed. These objectives are achieved through integrating profound knowledge of underlying processes and systems with knowledge. As per the 4 managers they stated that due to lack of reward and recognition this barrier can happened between the process. As per the other 6 managers selection of project team can be the reason of project affect due to lack capabilities among the team members. Other 5 7 0 2 4 654 65 Column B
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managers think that due to lack of senior management involvement can be the reason which might affect the process of implementing the business goals. Theme 5: Challenges and issues company facing in the process of implementing six sigma 5. What are the challenges and issues company facing in the process of implementing six sigma approach ?Frequency Poor Execution6 Lack of leadership8 lack of knowledge6 Interpretation :On the basis of above table and interpretation it has been concluded that how many respondents were think that which of the issues genuinely company facing in the process of six sigma process. As per the 6 managers they think that poor execution is the biggest reason to make the ineffective challenging task to be more effectively done. Besides, lack of leadership can be the another disadvantage for the company which impact the whole process of six sigma process. According to other 6 respondents they were think that lack of knowledge is the reason which might affect the process of implementation. Theme 6: Area six sigma approach have implemented 6. In which of the area six sigma approach have implemented ?Frequency Manufacturing12 Planning3 Logistics5 8 6 8 6 Poor Execution Lack of leadership lack of knowledge
Interpretation :as according to above interpretation, it has been concluded that according to managers in which area six sigma approach has been used more frequent. So as according to the 12 members manufacturing is the most frequent area in which this strategy is highly used for the product or services. As according to the 3 respondents of the research it has been concluded that planning is the are where this approach is useful to measure in order to eliminate the unnecessary activities and task. At the end only 5 members were think that logistics is the are were the six sigma is been taking use in higher manner. It has been observed that majority of the answers were reflect that manufacturing the area where this approach is been using highly. Theme 7: Company effectiveness for using Six sigma methods to gain revenue 7. Rate you company effectiveness for using Six sigma methods to gain revenue and good rate of return ? Frequenc y Ineffective5 Neutral7 Very effective5 Extremely effective3 9 ManufacturingPlanningLogistics 0 2 4 6 8 10 12 14 12 3 5Column B
Interpretation :As per the above scenario or task it has been found out that as according to the managers suggested that weather six sigma approach is effective for the company or not. As according to the 5 respondents this technique or approach is the best way to measure the opportunity or task to full fill the aims and objectives of the results and goals. As according to 4 managers there reaction was neutral they were stated that six sigma moderately good or bad for the process of manufacturing. Besides that, according to five managers six sigma is highly effective for the company that makes the quality of product or services and give the good impact on the business performance. On the same side, another it makes the study more effectively managed and influencing the business task. As according to the 3 they were stated that six sigma approach is extremely effective for the business process. Theme 8 : Six sigma plan 8. Six sigma has been good investment for your company or not ?Frequency Yes15 No5 10 5 7 5 3 Ineffective Neutral Very effective Extremely effective
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Interpretation :As according to this above interpretation as per this managers suggesting that weather six sigma is the good investment process or not. So as according to the majority of employees were give the positive respondent and recommend company to stay with this techniques as in long term. Besides, it makes the study more effective and influencing in order the study more productive and effective. This has been concluding the business report and managing effective growth results. Theme 9: Organizational resistance of six sigma program initiative. 9. What are the level of organizational resistance of six sigma program initiative ?Frequency No resistance8 Minor resistance7 Major resistance5 11 Yes No 0246810121416 15 5 Column B
Interpretation :as per the observation or survey questionnaire it has been concluded that how much employee resist with new change or some new implementation process of generating operating results. As according to 8 employees they stated that no resistance found among employees in the context of new change. Besides that, as according to the seven respondents minor resistance found among employees due to new sudden changes within the working process. On the same side, as according to the 5 managers they stated that there has been found major resistance among employees in order to make better understand the activities which better understand the goals and objectives. However, this has been interpretative that it makes the things indifferent ineffective interns of making new challenges and growth. Theme 10 : External consultants helps H&M in the process of planning execution 10. Were external consultants helps H&M in the process of planning execution of six program ?Frequency Yes15 No5 12 No resistanceMinor resistanceMajor resistance 0 1 2 3 4 5 6 7 8 9 8 7 5 Column B
Interpretation :As according to this interpretation process where researcher asked question to managers that weather external consultant helps to H&M in the process of implementing the six sigma process. As according to 15 managers out of 20 were said yes and rest of the 5 were said no respectively. So majority of outcome been suggesting that yes company taking advice from the external consultant to make decisions for manufacturing. Theme 11: Estimated time for the implementation of six sigma 11. What has been the estimated time for the implementation of six sigma required ?Frequency 1-3 months3 4-6 months7 7-9 months10 13 15 5 Yes No
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Interpretation: as according to the interpretation of this method it has been concluded that how much managers think that six sigma taking time to implement. So as according to the 3 members they stated that it will take 1 to 3 months of implementation. On the other side, seven managers thinks that it will take 4-6 months to manage the outcome and goals on the same hand as per the 10 respondents they thinks that this process will approximately take 7-9 months time to settle down within the business environment. Theme 12 : Communication media were used to overcome the resistance of six sigma 12. Which of the communication media were used to overcome the resistance of six sigma ?Frequency Conducted workshops5 Newsletter5 Video/Visits of other companies10 14 1-3 months4-6 months7-9 months 0 2 4 6 8 10 12 3 7 10 Column B
Interpretation :as per the above survey questionnaire it has been concluded that which of the following medium helps company to get through from the resistance of change. So as according to the 20 managers. 5 of them were stated that conducted workshop is the way to conduct the process of change or might it helps to better understand the things more quickly. As according to other 5 respondentsnewsletter is the medium which helps to resists the new change and rest of the 10 respondents where think that video and visitors of the other company will more helpful to generate the new leads. Theme 13 : Any valuable review or suggestion you would like to share regarding Six sigma program ? 15 Conducted workshops Newsletter Video/Visits of other companies 0 4 8 12 55 10 Column B
CHAPTER 5 DATA ANALYSIS Conclusion & Findings On the basis of above conducted research it has been found several aspect of the study like concept and usage of lean six sigma methodology. Under the secondary research of the research here researcher concluded the six sigma approach where the whole research has been concluded about the process of implementing the six sigma approach or methodologies that helps within the organization. Also study has been concluded that six sigma is a process of improving the overall quality of products and whatever the company delivers. Secondary research has been concluded that six sigma approach is helpful to gain credibility and stakeholder trust. By supporting literature review secondary research also concluded the factors affecting the process of implementation besides, it better helps me to make the things more effectively consumed and better effective process. Management commitment also make all the employees able to understand new project of six sigma also study explained the different concept and criteria to measure the effective working out goals. Secondary research also concluded about the complications under which organization concluded the face in the implementation of lean six sigma methodology. However, the overall study explained the more effective and generating the business performance objectives. Research also stated the challenges which companies have to face while implementing lean six sigma approach which involves lack of leadership commitment which generally involves the higher business satisfaction approach. Also the study conducted the research methodology and taking several kinds of methods to gathered data and conduct various activities and goals. Research has been conducted research with 20 respondents which are manager of the company. Researcher conduct primary survey along with some questions. On the basis of primary research it has been concluded that majority of respondents were suggested a positive respond for the company to make the overall process more productive and effectively implement in a systematic manner. Recommendation In order to recommend strategies or way to conduct study into more detailed manner. This opportunities makes the things more effectively managed. Besides that, there has to be work accordingly to manage the work outcomes. However, as per the aim of the research it has been recommended to the company that make the study more effectively comfortable and enlarging business. Company should need to focus on the areas which focus is more important for the 16
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company to gain personal development process also it makes the study more effectively and comfortable.Alsotogatheredtheinformationitisrequiredtomaketheprocessmore challenging and effective for the results. However, the up gradation in technology production is very much required within the company to ensure the positive and productive results outcomes. Also it make sure the process more enlarging. Also it make sure that this process is highly influencing and generating more work goals. However, the whole study explains the importance or significance impact of the six sigma which impact on the overall structure. So it has been concluded that how much study analyse the new outcomes. 17
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