This essay provides theoretical knowledge about quality management and lean structure. It discusses Six Sigma theory, JIT lean system, and the importance of Deming's research.
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QUALITY MANAGEMENT AND LEAN SYSTEM1 This essay will be giving a theoretical knowledge about quality managing, lean structure. Quality administration is the step that enables the company to oversee all the activities to achieve a desired level of standard(Goetsch, 2014).Whereas, the lean system can be seen which focus on minimizing waste and maximizing productivity. This paper will reflect about Six Sigma Theory & its implication and JIT lean system & its implication with the importance of Deming’s research. Six Sigma is the approach or methodology for removing the defects in the process from the manufacturing stage to the transactional stage and from manufactured goods to service. The aim of this theory is the application of the measurement-based strategy that aims at process development. This includes five phrases;Definethe problem and expectation, requirement of the customer’s;Measurethe current performance to identify the defects; Analysisthe cause of the variation;Improvethe defects by innovative process;Controlthe new process to prevent falling in new process;Verifythe product has been approved by the client and customers(Salah, 2010). There are various variations in operations of the business, which creates the problem in the business that can be reduced by the Six Sigma theory, and business performance can be increased. When Six Sigma is added to lean, an appropriate structure is made that make it easier to achieve optimum flow. It helps in creating measures for activities that seem to be immeasurable. The implication of Six Sigma techniques help in creating the measure for high-level processes and this may especially help in planning to move toward Business Activity Monitoring(Gamal Aboelmaged, 2010). One of the lean concepts is JIT (just in time) inventory management is that it helps in eliminating the large inventory from the organization, which helps in the reduction of the
QUALITY MANAGEMENT AND LEAN SYSTEM2 inventory cost. It is the system of purchasing raw material only when they are needed. The objective of JIT is to eliminate waste, Zero inventory, Flexible manufacture, Zero time lead (Luzzini, 2010). By implementing the JIT, industries become more competitive worldwide. JIT strives to increases the efficiency of production operation by eliminating raw material cost. Employee improvement and empowerment, motivation, no lead-time offset is required, Using of production rate rather than work orders. There are various positive effects by implementing the JIT such as with a quicker change of stock there is not much necessity of space for store products. This also helps to prevent investment in necessary stocks. This diminishes the amount of storing an organization wants to rent or buy. However, implementation of JIT leads to negative effects such as risk or running out of store, lack of regulator over the period. In JIT limited stock has to be maintained in the organization, an effective relation has to be maintained with the supplier as something if a supplier is not able to fulfill the requirement then it can be led to a problematic situation(Kumar, 2010). Deming’s research helps in carrying the individual from out of a crisis. Deming’s research plays a vital role in proving an effective workplace; enhance productivity by putting emphasis on quality. Deming’s research helps in creating and communicating to all the employees which overall helps in the quality of the goods. This also helps in ceasing dependence on mass inspection and builds quality into the product from the starting level by adaption of new technology and philosophy. This research continually works on quality and productivity. This emphasis on eliminating the barriers that restrict the quality of the products. Teach and institute leadership to improve all job functions. This help in creating trust between the stakeholders regarding the quality of the products. In the end, it also helps