Innovative Product Design & Manufacture Report on Three Wheeler Cart
VerifiedAdded on 2023/06/10
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AI Summary
This report focuses on the design process, design concept, design specification, design evaluation, DFMA principles & analysis, design validation, conclusion, detailed design, assembly drawing, and G code of a three-wheeler cart. The report includes the material properties of the components used in the cart.
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
REPORT
ON
THREE WHEELER CART
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REPORT
ON
THREE WHEELER CART
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Table of Contents..................................................................................................2
1. Abstract....................................................................................................3
2. Introduction.............................................................................................4
4. Design Process.........................................................................................4
5. Design Concept........................................................................................4
6. Design Specification................................................................................5
6. Design Evaluation..................................................................................17
6. DFMA principles & analysis.................................................................18
7. Design Validation..................................................................................19
8. Conclusion.............................................................................................24
9. Detailed design.......................................................................................25
9. Assembly Drawing.................................................................................28
9. G code ...................................................................................................29
10. Reference...............................................................................................36
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Table of Contents..................................................................................................2
1. Abstract....................................................................................................3
2. Introduction.............................................................................................4
4. Design Process.........................................................................................4
5. Design Concept........................................................................................4
6. Design Specification................................................................................5
6. Design Evaluation..................................................................................17
6. DFMA principles & analysis.................................................................18
7. Design Validation..................................................................................19
8. Conclusion.............................................................................................24
9. Detailed design.......................................................................................25
9. Assembly Drawing.................................................................................28
9. G code ...................................................................................................29
10. Reference...............................................................................................36
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Partial Product Design Specification (PPDS)
Element Description Deman
d or
Wish
Weight Not more than 7 Kilograms Deman
d
Ergonomics Design to be key activation of cart motion.
Design to be self steering ability.
Handle to accommodate by anyone.
Deman
d
Deman
d
Deman
d
Safety Design to justify standards.
Design to have no sharp corners or edges.
All the moving components are covered by
frame.
Deman
d
Deman
d
Deman
d
Materials Body of design to be made of lightweight
material such as acrylic .
Chosen acrylic material should be resistant to
wear and tear.
Deman
d
Deman
d
Product Cost Design to fit into the $50. Wish
Life in
Service
A minimum of 2 years is required. Deman
d
Maintenance Design is maintenance free. Deman
d
Aesthetics Frame of cart coloured with blue , red or green . Deman
d
Size Overall length is maximum to 600 mm.
Width to be no more than 400 mm.
Deman
d
Deman
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Partial Product Design Specification (PPDS)
Element Description Deman
d or
Wish
Weight Not more than 7 Kilograms Deman
d
Ergonomics Design to be key activation of cart motion.
Design to be self steering ability.
Handle to accommodate by anyone.
Deman
d
Deman
d
Deman
d
Safety Design to justify standards.
Design to have no sharp corners or edges.
All the moving components are covered by
frame.
Deman
d
Deman
d
Deman
d
Materials Body of design to be made of lightweight
material such as acrylic .
Chosen acrylic material should be resistant to
wear and tear.
Deman
d
Deman
d
Product Cost Design to fit into the $50. Wish
Life in
Service
A minimum of 2 years is required. Deman
d
Maintenance Design is maintenance free. Deman
d
Aesthetics Frame of cart coloured with blue , red or green . Deman
d
Size Overall length is maximum to 600 mm.
Width to be no more than 400 mm.
Deman
d
Deman
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Height to be no more than 400 mm d
Deman
d
Performance Design must be easy to operate.
Design must be easy to attach and remove
attachments.
Deman
d
Deman
d
ABSTRACT
Under this report ,design of 3 wheeler cart is done by using Computer aided design .This
cart is first created by Leonardo da Vinci and he named this vehicle as self propelling
cart .The prototype of this cart is recreated in this report .The manual spring mechanism is
used to power this cart as a key is directly connected to spring .When the key is rotated
then spring get compressed and absorb the energy then spring transfers the energy to gear
arrangement which is directly connected to wheels of cart .The front wheel is design in such
a way to steer it accordingly .
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Height to be no more than 400 mm d
Deman
d
Performance Design must be easy to operate.
Design must be easy to attach and remove
attachments.
Deman
d
Deman
d
ABSTRACT
Under this report ,design of 3 wheeler cart is done by using Computer aided design .This
cart is first created by Leonardo da Vinci and he named this vehicle as self propelling
cart .The prototype of this cart is recreated in this report .The manual spring mechanism is
used to power this cart as a key is directly connected to spring .When the key is rotated
then spring get compressed and absorb the energy then spring transfers the energy to gear
arrangement which is directly connected to wheels of cart .The front wheel is design in such
a way to steer it accordingly .
4 | P a g e
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
INTRODUCTION
Da Vinci was not only designer but also an artist and a painter and that also reflect in his
work as well .His one of the best work was propelling cart and this cart was impossible of
design at that time without necessary resources .This cart is a masterpiece having perfect
use of gears .All the parts of cart were recreated using solidworks CAD software . Rendering
and detailed drawing of all parts are prepared for manufacturing purpose . Analysis of
wheel of cart is done and comparing it for prototyping purpose and cnc manufacturing .
DESIGN PROCESS
The main focus of design process is to recreate the prototype of 3 wheeler cart effectively
considering all design aspects .
DESIGN CONCEPT/SKETCH
Wheel
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INTRODUCTION
Da Vinci was not only designer but also an artist and a painter and that also reflect in his
work as well .His one of the best work was propelling cart and this cart was impossible of
design at that time without necessary resources .This cart is a masterpiece having perfect
use of gears .All the parts of cart were recreated using solidworks CAD software . Rendering
and detailed drawing of all parts are prepared for manufacturing purpose . Analysis of
wheel of cart is done and comparing it for prototyping purpose and cnc manufacturing .
DESIGN PROCESS
The main focus of design process is to recreate the prototype of 3 wheeler cart effectively
considering all design aspects .
DESIGN CONCEPT/SKETCH
Wheel
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Wheel provide the rolling motion to cart , the spokes present on its centre balance center of
gravity of wheel .
Frame
Frame cover all the mechanical components used in cart and support the weight of it .
Gears
Gear transfer the motion from one part to other .
Cart
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Wheel provide the rolling motion to cart , the spokes present on its centre balance center of
gravity of wheel .
Frame
Frame cover all the mechanical components used in cart and support the weight of it .
Gears
Gear transfer the motion from one part to other .
Cart
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Figure 1.1 Cart design concept
Under the design concept , a rough sketch of 3 wheeler cart is obtained. This sketch
gives us the basic idea about the product visualization. The above sketch shows that
gears assembly is surrounded by frame .This frame not only kept all the parts
together but also carry out all the load act upon it .1
1 Davinci, Leonardo (2011). The Notebooks of Leonardo Da Vinci. Lulu. p. 736.
3 Wheeler cart should be designed similar to propelling cart and all the main
components like spring , gears and frame should be used accordingly .
3 Wheels are used in this cart , front single wheels is used for direction purpose and
backward two wheels provide the motion .2
DESIGN SPECIFICATION
Under design specification all the parts of 3 wheeler car should be specify accordingly . All
the component are explained below .
1) Truss/Frames
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Figure 1.1 Cart design concept
Under the design concept , a rough sketch of 3 wheeler cart is obtained. This sketch
gives us the basic idea about the product visualization. The above sketch shows that
gears assembly is surrounded by frame .This frame not only kept all the parts
together but also carry out all the load act upon it .1
1 Davinci, Leonardo (2011). The Notebooks of Leonardo Da Vinci. Lulu. p. 736.
3 Wheeler cart should be designed similar to propelling cart and all the main
components like spring , gears and frame should be used accordingly .
3 Wheels are used in this cart , front single wheels is used for direction purpose and
backward two wheels provide the motion .2
DESIGN SPECIFICATION
Under design specification all the parts of 3 wheeler car should be specify accordingly . All
the component are explained below .
1) Truss/Frames
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Truss/Frames are the structure members generally used to carry loads and coupled
multiple parts in single unit for smooth operation of assembly. To carry the weight of
multiple gear units , here two types of truss are used .
Truss/Frames used are:-
a) Bottom Truss/frame
b) Top Truss/frame
a) Bottom truss
According to its name suggest ,bottom truss present at the bottom of gear
assembly .The load of all mechanical components are directly act on this
truss .At the surface of bottom truss , multiple threaded holes are
present .These holes are used for mounting and rotating gear shafts . Other
holes are used to fastened the bolts with other frame . Fillets are present at
corners of truss for stress reduction.
2Fernando (2010). Technological Concepts and Mathematical Models in the Evolution of Modern Engineering
Systems.Birkhäuser. ISBN 978-3-7643-6940-8.
Manufacturing process -
The shape of frame is non uniform , So all the linear parts are joined together with
fasteners , at necessary places holes of required diameter are drilled . Fillets are
provided by using grinding operation .3
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Truss/Frames are the structure members generally used to carry loads and coupled
multiple parts in single unit for smooth operation of assembly. To carry the weight of
multiple gear units , here two types of truss are used .
Truss/Frames used are:-
a) Bottom Truss/frame
b) Top Truss/frame
a) Bottom truss
According to its name suggest ,bottom truss present at the bottom of gear
assembly .The load of all mechanical components are directly act on this
truss .At the surface of bottom truss , multiple threaded holes are
present .These holes are used for mounting and rotating gear shafts . Other
holes are used to fastened the bolts with other frame . Fillets are present at
corners of truss for stress reduction.
2Fernando (2010). Technological Concepts and Mathematical Models in the Evolution of Modern Engineering
Systems.Birkhäuser. ISBN 978-3-7643-6940-8.
Manufacturing process -
The shape of frame is non uniform , So all the linear parts are joined together with
fasteners , at necessary places holes of required diameter are drilled . Fillets are
provided by using grinding operation .3
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Figure 1.2 Bottom truss
The material used for frame is Wood .Some properties of wood is given below .
Major properties of Wood is shown below
Property Value Units
Elastic Modulus 3000 N / mm^2
Poisson's Ratio 0.29 N / A
Shear Modulus 300 N / mm^2
Mass Density 160 kg / m^3
Yield Strength 20 N / mm^2
Thermal Conductivity 0.05 W / (m·K)
Table 1.1 Material Properties
3Plesha, Michael E (2013). Engineering Mechanics: Statics (2nd ed.). New York: McGraw-Hill Companies Inc. pp. 364–
407. ISBN 0-07-338029
b) Top truss/frame
Top truss is present at the top of gear arrangement and lock the linear
motion of all gears . The top truss share the load of all components with
bottom truss .At its surface, multiple threaded holes are present .These holes
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Figure 1.2 Bottom truss
The material used for frame is Wood .Some properties of wood is given below .
Major properties of Wood is shown below
Property Value Units
Elastic Modulus 3000 N / mm^2
Poisson's Ratio 0.29 N / A
Shear Modulus 300 N / mm^2
Mass Density 160 kg / m^3
Yield Strength 20 N / mm^2
Thermal Conductivity 0.05 W / (m·K)
Table 1.1 Material Properties
3Plesha, Michael E (2013). Engineering Mechanics: Statics (2nd ed.). New York: McGraw-Hill Companies Inc. pp. 364–
407. ISBN 0-07-338029
b) Top truss/frame
Top truss is present at the top of gear arrangement and lock the linear
motion of all gears . The top truss share the load of all components with
bottom truss .At its surface, multiple threaded holes are present .These holes
9 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
are used for mounting and rotating gear shafts. Fillets are present at corners
of truss for stress reduction.4
Figure 1.3 Top truss/frame
Manufacturing process -
The shape of top truss is similar to bottom truss as compare in area covered but it is
also non uniform , So all the linear parts are joined together with fasteners , at
necessary places holes of required diameter are drilled . Fillets are provided by using
grinding operation .
4Jacob;Papadopoulos(Oct 2016). Introduction to Solid Mechanics: An Integrated Approach. Springer. ISBN 9783319188782.
The material used for frame is Wood .Some properties of wood is given below .
Major properties of Wood is shown below
Property Value Units
10 | P a g e
are used for mounting and rotating gear shafts. Fillets are present at corners
of truss for stress reduction.4
Figure 1.3 Top truss/frame
Manufacturing process -
The shape of top truss is similar to bottom truss as compare in area covered but it is
also non uniform , So all the linear parts are joined together with fasteners , at
necessary places holes of required diameter are drilled . Fillets are provided by using
grinding operation .
4Jacob;Papadopoulos(Oct 2016). Introduction to Solid Mechanics: An Integrated Approach. Springer. ISBN 9783319188782.
The material used for frame is Wood .Some properties of wood is given below .
Major properties of Wood is shown below
Property Value Units
10 | P a g e
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Elastic Modulus 3000 N / mm^2
Poisson's Ratio 0.29 N / A
Shear Modulus 300 N / mm^2
Mass Density 160 kg / m^3
Yield Strength 20 N / mm^2
Thermal Conductivity 0.05 W / (m·K)
Table 1.2 Material Properties
2) Wheel
There are 3 wheels in this vehicle , front wheel adjust itself according to direction of
cart and two back wheels are assembled with the gear arrangement and provide
motion to the cart .
The material used for wheel is Acrylic .Some properties of acrylic is given below .
Major properties of Acrylic is shown below
Property Value Units
Elastic Modulus 3000000000 N / m^2
Poisson's Ratio 0.35 N A
Shear Modulus 890000000 N / m^2
Mass Density 1200 kg / m^3
Tensile Strength 73000000 N / m^2
Yield Strength 45000000 N / m^2
Thermal Conductivity 0.21 W / (m·K)
Specific Heat 1500 J/(kg·K)
Table 1.3 material properties5
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Elastic Modulus 3000 N / mm^2
Poisson's Ratio 0.29 N / A
Shear Modulus 300 N / mm^2
Mass Density 160 kg / m^3
Yield Strength 20 N / mm^2
Thermal Conductivity 0.05 W / (m·K)
Table 1.2 Material Properties
2) Wheel
There are 3 wheels in this vehicle , front wheel adjust itself according to direction of
cart and two back wheels are assembled with the gear arrangement and provide
motion to the cart .
The material used for wheel is Acrylic .Some properties of acrylic is given below .
Major properties of Acrylic is shown below
Property Value Units
Elastic Modulus 3000000000 N / m^2
Poisson's Ratio 0.35 N A
Shear Modulus 890000000 N / m^2
Mass Density 1200 kg / m^3
Tensile Strength 73000000 N / m^2
Yield Strength 45000000 N / m^2
Thermal Conductivity 0.21 W / (m·K)
Specific Heat 1500 J/(kg·K)
Table 1.3 material properties5
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Figure 1.4 Front wheel
Manufacturing process
All 3 wheels are similar and have uniform cross-section so it is manufactured by
machining process .Back wheels have taper tube on its inner face which is joined
separately to it .
Figure 1.5 Back wheel
5Wingerter, R., and Lebossiere, (Feb 2011) P., ME 354, Mechanics of Materials Laboratory: Structures, University of
Washington
The material used for Back wheel is Acrylic .Some properties of acrylic is given below .
Major properties of Acrylic is shown below
Property Value Units
12 | P a g e
Figure 1.4 Front wheel
Manufacturing process
All 3 wheels are similar and have uniform cross-section so it is manufactured by
machining process .Back wheels have taper tube on its inner face which is joined
separately to it .
Figure 1.5 Back wheel
5Wingerter, R., and Lebossiere, (Feb 2011) P., ME 354, Mechanics of Materials Laboratory: Structures, University of
Washington
The material used for Back wheel is Acrylic .Some properties of acrylic is given below .
Major properties of Acrylic is shown below
Property Value Units
12 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Elastic Modulus 3000000000 N / m^2
Poisson's Ratio 0.35 N A
Shear Modulus 890000000 N / m^2
Mass Density 1200 kg / m^3
Tensile Strength 73000000 N / m^2
Yield Strength 45000000 N / m^2
Thermal Conductivity 0.21 W / (m·K)
Specific Heat 1500 J/(kg·K)
Table 1.4 material properties
3) Gear arrangement
The gear arrangement shows the combination of different gears , shafts , winding
unit , hub connecting in such a way to obtain desired output .
Figure 1.6 Gear arrangement
This gear arrangement having following parts explained below -
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Elastic Modulus 3000000000 N / m^2
Poisson's Ratio 0.35 N A
Shear Modulus 890000000 N / m^2
Mass Density 1200 kg / m^3
Tensile Strength 73000000 N / m^2
Yield Strength 45000000 N / m^2
Thermal Conductivity 0.21 W / (m·K)
Specific Heat 1500 J/(kg·K)
Table 1.4 material properties
3) Gear arrangement
The gear arrangement shows the combination of different gears , shafts , winding
unit , hub connecting in such a way to obtain desired output .
Figure 1.6 Gear arrangement
This gear arrangement having following parts explained below -
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
a) WINDING UNIT
The winding unit is input link in which a key is present .This unit is connected with
the spring .As the key is rotated manually or by external means then this rotational
motion stored in spring and then further transfer to gears .
Figure 1.7 Winding unit
The material used for winding unit is Acrylic .Some properties of acrylic is given below .
Major properties of Acrylic is shown below
Property Value Units
Elastic Modulus 3000000000 N / m^2
Poisson's Ratio 0.35 N A
Shear Modulus 890000000 N / m^2
Mass Density 1200 kg / m^3
Tensile Strength 73000000 N / m^2
Yield Strength 45000000 N / m^2
Thermal Conductivity 0.21 W / (m·K)
Specific Heat 1500 J/(kg·K)
14 | P a g e
a) WINDING UNIT
The winding unit is input link in which a key is present .This unit is connected with
the spring .As the key is rotated manually or by external means then this rotational
motion stored in spring and then further transfer to gears .
Figure 1.7 Winding unit
The material used for winding unit is Acrylic .Some properties of acrylic is given below .
Major properties of Acrylic is shown below
Property Value Units
Elastic Modulus 3000000000 N / m^2
Poisson's Ratio 0.35 N A
Shear Modulus 890000000 N / m^2
Mass Density 1200 kg / m^3
Tensile Strength 73000000 N / m^2
Yield Strength 45000000 N / m^2
Thermal Conductivity 0.21 W / (m·K)
Specific Heat 1500 J/(kg·K)
14 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Table 1.5 material properties
b) INPUT GEAR A
The winding unit is directly connected to the input gear a and both are
having common shaft .6
Figure 1.8 Input gear 1
The material used for input gear a is Acrylic .Some properties of acrylic is given below .
Major properties of Acrylic is shown below
Property Value Units
Elastic Modulus 3000000000 N / m^2
Poisson's Ratio 0.35 N A
Shear Modulus 890000000 N / m^2
Mass Density 1200 kg / m^3
Tensile Strength 73000000 N / m^2
Yield Strength 45000000 N / m^2
Thermal Conductivity 0.21 W / (m·K)
Specific Heat 1500 J/(kg·K)
Table 1.6 material properties
6Sclater, Neil. (2011). "Gears: devices, drives and mechanisms." Mechanisms and Mechanical Devices Sourcebook. 5th ed.
New York: McGraw Hill. pp. 131–174. ISBN 9780071704427. Drawings and designs of various
gearings.
c) STEPPED GEAR SHAFT AND CAM GEAR
15 | P a g e
Table 1.5 material properties
b) INPUT GEAR A
The winding unit is directly connected to the input gear a and both are
having common shaft .6
Figure 1.8 Input gear 1
The material used for input gear a is Acrylic .Some properties of acrylic is given below .
Major properties of Acrylic is shown below
Property Value Units
Elastic Modulus 3000000000 N / m^2
Poisson's Ratio 0.35 N A
Shear Modulus 890000000 N / m^2
Mass Density 1200 kg / m^3
Tensile Strength 73000000 N / m^2
Yield Strength 45000000 N / m^2
Thermal Conductivity 0.21 W / (m·K)
Specific Heat 1500 J/(kg·K)
Table 1.6 material properties
6Sclater, Neil. (2011). "Gears: devices, drives and mechanisms." Mechanisms and Mechanical Devices Sourcebook. 5th ed.
New York: McGraw Hill. pp. 131–174. ISBN 9780071704427. Drawings and designs of various
gearings.
c) STEPPED GEAR SHAFT AND CAM GEAR
15 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
The input gear A is connected with stepped gear shaft which is further connect with
wheel brake hub , other part of gear A is connected Cam gear which help in
completing the circuit and provide motion to other gear.
Figure 1.9 Stepped shaft gear
Figure 1.10 Cam gear
The material used for gear a is Acrylic .Some properties of acrylic is given below .
Major properties of Acrylic is shown below
Property Value Units
Elastic Modulus 3000000000 N / m^2
Poisson's Ratio 0.35 N A
Shear Modulus 890000000 N / m^2
16 | P a g e
The input gear A is connected with stepped gear shaft which is further connect with
wheel brake hub , other part of gear A is connected Cam gear which help in
completing the circuit and provide motion to other gear.
Figure 1.9 Stepped shaft gear
Figure 1.10 Cam gear
The material used for gear a is Acrylic .Some properties of acrylic is given below .
Major properties of Acrylic is shown below
Property Value Units
Elastic Modulus 3000000000 N / m^2
Poisson's Ratio 0.35 N A
Shear Modulus 890000000 N / m^2
16 | P a g e
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Mass Density 1200 kg / m^3
Tensile Strength 73000000 N / m^2
Yield Strength 45000000 N / m^2
Thermal Conductivity 0.21 W / (m·K)
Specific Heat 1500 J/(kg·K)
Table 1.7 material properties
d) CLUTCH SHAFT
The clutch shaft is directly connected with wheels tube which help the 3 wheeler
assembly to stop .
The material used for clutch is Acrylic .Some properties of acrylic is given below .
Major properties of Acrylic is shown below
Property Value Units
Elastic Modulus 3000000000 N / m^2
Poisson's Ratio 0.35 N A
Shear Modulus 890000000 N / m^2
Mass Density 1200 kg / m^3
Tensile Strength 73000000 N / m^2
Yield Strength 45000000 N / m^2
Thermal Conductivity 0.21 W / (m·K)
Specific Heat 1500 J/(kg·K)
Table 1.8 material properties
17 | P a g e
Mass Density 1200 kg / m^3
Tensile Strength 73000000 N / m^2
Yield Strength 45000000 N / m^2
Thermal Conductivity 0.21 W / (m·K)
Specific Heat 1500 J/(kg·K)
Table 1.7 material properties
d) CLUTCH SHAFT
The clutch shaft is directly connected with wheels tube which help the 3 wheeler
assembly to stop .
The material used for clutch is Acrylic .Some properties of acrylic is given below .
Major properties of Acrylic is shown below
Property Value Units
Elastic Modulus 3000000000 N / m^2
Poisson's Ratio 0.35 N A
Shear Modulus 890000000 N / m^2
Mass Density 1200 kg / m^3
Tensile Strength 73000000 N / m^2
Yield Strength 45000000 N / m^2
Thermal Conductivity 0.21 W / (m·K)
Specific Heat 1500 J/(kg·K)
Table 1.8 material properties
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Figure 1.11 Clutch gear
Gear Assembly
Figure 1.12 Complete gear arrangement
Figure 1.13 gear arrangement
18 | P a g e
Figure 1.11 Clutch gear
Gear Assembly
Figure 1.12 Complete gear arrangement
Figure 1.13 gear arrangement
18 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
DESIGN EVAUATION
As a prototype , consider the cart having speed of 10 m/second .
V =10 m/s
Cart Weight = 1000 Grams
Formula
Kinetic energy = ½ x mass of cart x velocity^2
KE = ½ * 1000/1000 * 10*10
K.E= 50 Joules
So this cart need 50J to reach speed of 10 m/s
But spring energy is equal to kinetic energy
S.E = K .E
½ * k *x = 50
k = spring constant= 800 N/m
Apply values we get
x =125 mm
Dia meter of coil = 12 mm
So its Perimeter = 12 x pi= 12*3.14
=37.7 mm
No . of rotations = 125 /37.7
= 4
So maximum 4 rotations needed to reach the cart to 10 m /second .
7Mahadevan K and Reddy K.Balaveera, (2015), 'Design data hand book', CBS publishers and Distributors (P) ltd., New-
Delhi, ISBN 9788123923154
19 | P a g e
DESIGN EVAUATION
As a prototype , consider the cart having speed of 10 m/second .
V =10 m/s
Cart Weight = 1000 Grams
Formula
Kinetic energy = ½ x mass of cart x velocity^2
KE = ½ * 1000/1000 * 10*10
K.E= 50 Joules
So this cart need 50J to reach speed of 10 m/s
But spring energy is equal to kinetic energy
S.E = K .E
½ * k *x = 50
k = spring constant= 800 N/m
Apply values we get
x =125 mm
Dia meter of coil = 12 mm
So its Perimeter = 12 x pi= 12*3.14
=37.7 mm
No . of rotations = 125 /37.7
= 4
So maximum 4 rotations needed to reach the cart to 10 m /second .
7Mahadevan K and Reddy K.Balaveera, (2015), 'Design data hand book', CBS publishers and Distributors (P) ltd., New-
Delhi, ISBN 9788123923154
19 | P a g e
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
DFMA PRINCIPLES & ANALYSIS
DFMA refers to design for manufacture and assembly .DMFA is technique that focus on
efficiency in manufacturing and assembly of a product by simplifying all process include
under it .It main motives to manufacture and assembly the product in minimum time and at
least cost .
Main principles of DFMA
Simplify the automation process by reducing number of parts in assembly .The 3
wheeler assembly is completely automated .
Encourages to use standard parts that are easily available rather than complex
manufacturing that increase cost of product .In 3 wheeler assembly ,standard parts
like gear ,spring , shaft hub are used .
Reduce the use of flexible components like gaskets, seal ,rubber . As assembly of
these parts are more difficult .No flexible part used in 3 wheeler assembly .
Use adhesive and snap type fitting for assembly rather than fasteners .
To simplify manufacturing , parts design should be simple and unnecessary features
on parts should be avoided .
Advantages of DFMA
Cost of assembly and manufacturing becomes low .
Time required for assembly and manufacturing is less .
As numbers of parts reduces then chances of parts failure also reduces therefore
reliability increases .
High quality of product is achieved .
8Boothroyd, G., Dewhurst, P. and Knight, W., “Product Design for Manufacture and Assembly, 2nd Edition”, Marcel Dekker,
New York, 2012.
20 | P a g e
DFMA PRINCIPLES & ANALYSIS
DFMA refers to design for manufacture and assembly .DMFA is technique that focus on
efficiency in manufacturing and assembly of a product by simplifying all process include
under it .It main motives to manufacture and assembly the product in minimum time and at
least cost .
Main principles of DFMA
Simplify the automation process by reducing number of parts in assembly .The 3
wheeler assembly is completely automated .
Encourages to use standard parts that are easily available rather than complex
manufacturing that increase cost of product .In 3 wheeler assembly ,standard parts
like gear ,spring , shaft hub are used .
Reduce the use of flexible components like gaskets, seal ,rubber . As assembly of
these parts are more difficult .No flexible part used in 3 wheeler assembly .
Use adhesive and snap type fitting for assembly rather than fasteners .
To simplify manufacturing , parts design should be simple and unnecessary features
on parts should be avoided .
Advantages of DFMA
Cost of assembly and manufacturing becomes low .
Time required for assembly and manufacturing is less .
As numbers of parts reduces then chances of parts failure also reduces therefore
reliability increases .
High quality of product is achieved .
8Boothroyd, G., Dewhurst, P. and Knight, W., “Product Design for Manufacture and Assembly, 2nd Edition”, Marcel Dekker,
New York, 2012.
20 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
DESIGN VALIDATION
Consider the factor of safety is 2 and design the wheel of cart , considering its weight of
7000 grams.
Weight on wheels = 7*9.81 N = 70 N ,To maintain factor of safety is 2 , load applied should
be 70 x 2 = 140 N
As Applied load is 140 N on wheels centre and check the maximum stress and deflection
produced by the wheels .Diameter of shaft is 3 mm.
Solid part Properties
Revolve1 Mass:0.4 kg
Volume:6.e-007 m^3
Density:1200 kg/m^3
Weight:4 N
Material Properties
Model Reference Properties
Name: Acrylic (Medium-high
impact)
Model type: Isotropic
Default failure criterion: von Mises Stress
Yield strength: 45 MPA
21 | P a g e
DESIGN VALIDATION
Consider the factor of safety is 2 and design the wheel of cart , considering its weight of
7000 grams.
Weight on wheels = 7*9.81 N = 70 N ,To maintain factor of safety is 2 , load applied should
be 70 x 2 = 140 N
As Applied load is 140 N on wheels centre and check the maximum stress and deflection
produced by the wheels .Diameter of shaft is 3 mm.
Solid part Properties
Revolve1 Mass:0.4 kg
Volume:6.e-007 m^3
Density:1200 kg/m^3
Weight:4 N
Material Properties
Model Reference Properties
Name: Acrylic (Medium-high
impact)
Model type: Isotropic
Default failure criterion: von Mises Stress
Yield strength: 45 MPA
21 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Loading
As discussed below , applied load is 140 N while considering the factor of safety of
2 .Applied load is the total weight of cart acting on the wheels , so this load is applied at
centre of wheel .
Mesh information
Mesh type Solid Mesh
Mesher Used: Standard mesh
Jacobian points 4 Points
Element Size 2 mm
Tolerance 0.01 mm
Mesh Quality High
Mesh information - Details
Total Nodes 33998
Total Elements 18454
Maximum Aspect Ratio 14
% of elements with Aspect Ratio < 3 18.1
% of elements with Aspect Ratio > 10 0.001
% of distorted elements(Jacobian) 0
22 | P a g e
Loading
As discussed below , applied load is 140 N while considering the factor of safety of
2 .Applied load is the total weight of cart acting on the wheels , so this load is applied at
centre of wheel .
Mesh information
Mesh type Solid Mesh
Mesher Used: Standard mesh
Jacobian points 4 Points
Element Size 2 mm
Tolerance 0.01 mm
Mesh Quality High
Mesh information - Details
Total Nodes 33998
Total Elements 18454
Maximum Aspect Ratio 14
% of elements with Aspect Ratio < 3 18.1
% of elements with Aspect Ratio > 10 0.001
% of distorted elements(Jacobian) 0
22 | P a g e
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
RESULT
As all the input parts are completed now the run the analysis and obtained the output result
.
Stress
STRESS
Values of stress is given below
Minimum :- 0 MPa
23 | P a g e
RESULT
As all the input parts are completed now the run the analysis and obtained the output result
.
Stress
STRESS
Values of stress is given below
Minimum :- 0 MPa
23 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Maximum :- 31.39 MPa
Deflection
DEFLECTION
Value of deflection obtain is given below
Minimum :- 0.00 mm
Maximum :- 0.166 mm
FACTOR OF SAFETY
Factor of safety is the ratio of yield stress to maximum stress generated while applying load.
Yield stress is maximum permissible stress for a particular material after which deformation
takes plate. Here Yield stress is 45MPa and maximum stress generated is 31.39
MPa .Although this design is safe but factor of safety value of 2 is not achieved
F.O.S = 45/31.39 =1.43
So changes need to be done to reduce the maximum stress value and achieve the factor of
safety to 2 .
24 | P a g e
Maximum :- 31.39 MPa
Deflection
DEFLECTION
Value of deflection obtain is given below
Minimum :- 0.00 mm
Maximum :- 0.166 mm
FACTOR OF SAFETY
Factor of safety is the ratio of yield stress to maximum stress generated while applying load.
Yield stress is maximum permissible stress for a particular material after which deformation
takes plate. Here Yield stress is 45MPa and maximum stress generated is 31.39
MPa .Although this design is safe but factor of safety value of 2 is not achieved
F.O.S = 45/31.39 =1.43
So changes need to be done to reduce the maximum stress value and achieve the factor of
safety to 2 .
24 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
CHANGES IN DESIGN
To maintain the factor of safety of 2 and above , necessary changes need to be done
accordingly .Earlier the shaft and hub of wheels having diameter of 3 mm .
According to formula below , stress is inversely proportional to Moment of inertia(I) .
For shaft
I =3.14 *D^4 /32
This shows that to reduce the value of maximum stress ,diameter of shaft need to be
increased . Now in new design diameter of shaft is increased from 3 mm to 4 mm due to
which stress value will reduce .
The below picture shows that diameter of shaft change to 4mm
Now kept all the procedure same i.e fixtures , loading and run the result with new design.
RESULT
As all the input parts are completed now the run the analysis and new results are obtained
shown below .
25 | P a g e
CHANGES IN DESIGN
To maintain the factor of safety of 2 and above , necessary changes need to be done
accordingly .Earlier the shaft and hub of wheels having diameter of 3 mm .
According to formula below , stress is inversely proportional to Moment of inertia(I) .
For shaft
I =3.14 *D^4 /32
This shows that to reduce the value of maximum stress ,diameter of shaft need to be
increased . Now in new design diameter of shaft is increased from 3 mm to 4 mm due to
which stress value will reduce .
The below picture shows that diameter of shaft change to 4mm
Now kept all the procedure same i.e fixtures , loading and run the result with new design.
RESULT
As all the input parts are completed now the run the analysis and new results are obtained
shown below .
25 | P a g e
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
Stress
STRESS
Values of stress is given below
Minimum :- 0 MPa
Maximum :- 20.65 MPa
Deflection
26 | P a g e
Stress
STRESS
Values of stress is given below
Minimum :- 0 MPa
Maximum :- 20.65 MPa
Deflection
26 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
DEFLECTION
Value of deflection obtain is given below
Minimum :- 0.00 mm
Maximum :- 0.21 mm
FACTOR OF SAFETY
Here Yield stress is 45MPa and maximum stress generated in new design is 20.65 MPa .
Although this design is safe and also factor of safety value of 2 is also achieved .
F.O.S = 45/20.65 =2.17
So changes done are effective to achieve the factor of safety to 2 or more .
Conclusion
In 1st case when the diameter of shaft is 3 mm and applied load is 140 N then although the
design is safe but factor of safety of 2 need to be achieved .To increase the value of factor of
safety , maximum stress occurs due to applied load need to be reduced . So in new design
diameter of shaft is increased from 3 mm to 4 mm so that its moment of inertia get
increased and maximum stress reduced . So after increasing the diameter of shaft to 4 mm
the maximum stress value reduced to20.65 MPa and factor of safety of 2 is successfully
achieved . So overall design is safe .9
9Fridtjov Irgens (2010), "Continuum Mechanics". Springer. ISBN 3-540-74297-2
27 | P a g e
DEFLECTION
Value of deflection obtain is given below
Minimum :- 0.00 mm
Maximum :- 0.21 mm
FACTOR OF SAFETY
Here Yield stress is 45MPa and maximum stress generated in new design is 20.65 MPa .
Although this design is safe and also factor of safety value of 2 is also achieved .
F.O.S = 45/20.65 =2.17
So changes done are effective to achieve the factor of safety to 2 or more .
Conclusion
In 1st case when the diameter of shaft is 3 mm and applied load is 140 N then although the
design is safe but factor of safety of 2 need to be achieved .To increase the value of factor of
safety , maximum stress occurs due to applied load need to be reduced . So in new design
diameter of shaft is increased from 3 mm to 4 mm so that its moment of inertia get
increased and maximum stress reduced . So after increasing the diameter of shaft to 4 mm
the maximum stress value reduced to20.65 MPa and factor of safety of 2 is successfully
achieved . So overall design is safe .9
9Fridtjov Irgens (2010), "Continuum Mechanics". Springer. ISBN 3-540-74297-2
27 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
DETAILED DESIGN
28 | P a g e
DETAILED DESIGN
28 | P a g e
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
29 | P a g e
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
ASSEMBLY DRAWING
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ASSEMBLY DRAWING
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
CAD
GEAR
Drawing for G code
33 | P a g e
CAD
GEAR
Drawing for G code
33 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
G CODE
GEAR
G90
S200
G0 X0.000 Y0.000 F100
G0 X2.046 Y2.546 F400
M5
G17 G2 X2.046 Y2.546 I0.500 J0.000 F100
M3
G0 X4.840 Y1.816 F400
M3
G3 X4.710 Y1.965 I-0.150 J0.000 F100
M5
G0 X4.710 Y1.965 F400
M3
G2 X4.386 Y2.050 I0.089 J0.996 F100
M5
G0 X4.386 Y2.050 F400
M3
G2 X4.079 Y2.546 I0.248 J0.496 F100
M5
G0 X4.079 Y2.546 F400
M3
G2 X4.386 Y3.043 I0.555 J0.000 F100
M5
G0 X4.386 Y3.043 F400
M3
G2 X4.710 Y3.128 I0.413 J-0.911 F100
M5
G0 X4.710 Y3.128 F400
M3
G3 X4.840 Y3.277 I-0.019 J0.149 F100
34 | P a g e
G CODE
GEAR
G90
S200
G0 X0.000 Y0.000 F100
G0 X2.046 Y2.546 F400
M5
G17 G2 X2.046 Y2.546 I0.500 J0.000 F100
M3
G0 X4.840 Y1.816 F400
M3
G3 X4.710 Y1.965 I-0.150 J0.000 F100
M5
G0 X4.710 Y1.965 F400
M3
G2 X4.386 Y2.050 I0.089 J0.996 F100
M5
G0 X4.386 Y2.050 F400
M3
G2 X4.079 Y2.546 I0.248 J0.496 F100
M5
G0 X4.079 Y2.546 F400
M3
G2 X4.386 Y3.043 I0.555 J0.000 F100
M5
G0 X4.386 Y3.043 F400
M3
G2 X4.710 Y3.128 I0.413 J-0.911 F100
M5
G0 X4.710 Y3.128 F400
M3
G3 X4.840 Y3.277 I-0.019 J0.149 F100
34 | P a g e
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
M5
G0 X4.840 Y3.277 F400
M3
G3 X4.685 Y3.652 I-2.187 J-0.686 F100
M5
G0 X4.685 Y3.652 F400
M3
G3 X4.487 Y3.665 I-0.106 J-0.106 F100
M5
G0 X4.487 Y3.665 F400
M3
G2 X4.198 Y3.496 I-0.641 J0.767 F100
M5
G0 X4.198 Y3.496 F400
M3
G2 X3.630 Y3.630 I-0.176 J0.527 F100
M5
G0 X3.630 Y3.630 F400
M3
G2 X3.496 Y4.198 I0.392 J0.392 F100
M5
G0 X3.496 Y4.198 F400
M3
G2 X3.665 Y4.487 I0.936 J-0.352 F100
M5
G0 X3.665 Y4.487 F400
M3
G3 X3.652 Y4.685 I-0.119 J0.091 F100
M5
G0 X3.652 Y4.685 F400
M3
G3 X3.277 Y4.840 I-1.061 J-2.032 F100
M5
G0 X3.277 Y4.840 F400
M3
35 | P a g e
M5
G0 X4.840 Y3.277 F400
M3
G3 X4.685 Y3.652 I-2.187 J-0.686 F100
M5
G0 X4.685 Y3.652 F400
M3
G3 X4.487 Y3.665 I-0.106 J-0.106 F100
M5
G0 X4.487 Y3.665 F400
M3
G2 X4.198 Y3.496 I-0.641 J0.767 F100
M5
G0 X4.198 Y3.496 F400
M3
G2 X3.630 Y3.630 I-0.176 J0.527 F100
M5
G0 X3.630 Y3.630 F400
M3
G2 X3.496 Y4.198 I0.392 J0.392 F100
M5
G0 X3.496 Y4.198 F400
M3
G2 X3.665 Y4.487 I0.936 J-0.352 F100
M5
G0 X3.665 Y4.487 F400
M3
G3 X3.652 Y4.685 I-0.119 J0.091 F100
M5
G0 X3.652 Y4.685 F400
M3
G3 X3.277 Y4.840 I-1.061 J-2.032 F100
M5
G0 X3.277 Y4.840 F400
M3
35 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
G3 X3.128 Y4.710 I0.000 J-0.150 F100
M5
G0 X3.128 Y4.710 F400
M3
G2 X3.043 Y4.386 I-0.996 J0.089 F100
M5
G0 X3.043 Y4.386 F400
M3
G2 X2.546 Y4.079 I-0.496 J0.248 F100
M5
G0 X2.546 Y4.079 F400
M3
G2 X2.050 Y4.386 I-0.000 J0.555 F100
M5
G0 X2.050 Y4.386 F400
M3
G2 X1.965 Y4.710 I0.911 J0.413 F100
M5
G0 X1.965 Y4.710 F400
M3
G3 X1.816 Y4.840 I-0.149 J-0.019 F100
M5
G0 X1.816 Y4.840 F400
M3
G3 X1.441 Y4.685 I0.686 J-2.187 F100
M5
G0 X1.441 Y4.685 F400
M3
G3 X1.428 Y4.487 I0.106 J-0.106 F100
M5
G0 X1.428 Y4.487 F400
M3
G2 X1.597 Y4.198 I-0.767 J-0.641 F100
M5
G0 X1.597 Y4.198 F400
36 | P a g e
G3 X3.128 Y4.710 I0.000 J-0.150 F100
M5
G0 X3.128 Y4.710 F400
M3
G2 X3.043 Y4.386 I-0.996 J0.089 F100
M5
G0 X3.043 Y4.386 F400
M3
G2 X2.546 Y4.079 I-0.496 J0.248 F100
M5
G0 X2.546 Y4.079 F400
M3
G2 X2.050 Y4.386 I-0.000 J0.555 F100
M5
G0 X2.050 Y4.386 F400
M3
G2 X1.965 Y4.710 I0.911 J0.413 F100
M5
G0 X1.965 Y4.710 F400
M3
G3 X1.816 Y4.840 I-0.149 J-0.019 F100
M5
G0 X1.816 Y4.840 F400
M3
G3 X1.441 Y4.685 I0.686 J-2.187 F100
M5
G0 X1.441 Y4.685 F400
M3
G3 X1.428 Y4.487 I0.106 J-0.106 F100
M5
G0 X1.428 Y4.487 F400
M3
G2 X1.597 Y4.198 I-0.767 J-0.641 F100
M5
G0 X1.597 Y4.198 F400
36 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
M3
G2 X1.463 Y3.630 I-0.527 J-0.176 F100
M5
G0 X1.463 Y3.630 F400
M3
G2 X0.895 Y3.496 I-0.392 J0.392 F100
M5
G0 X0.895 Y3.496 F400
M3
G2 X0.606 Y3.665 I0.352 J0.936 F100
M5
G0 X0.606 Y3.665 F400
M3
G3 X0.408 Y3.652 I-0.091 J-0.119 F100
M5
G0 X0.408 Y3.652 F400
M3
G3 X0.253 Y3.277 I2.032 J-1.061 F100
M5
G0 X0.253 Y3.277 F400
M3
G3 X0.383 Y3.128 I0.150 J0.000 F100
M5
G0 X0.383 Y3.128 F400
M3
G2 X0.707 Y3.043 I-0.089 J-0.996 F100
M5
G0 X0.707 Y3.043 F400
M3
G2 X1.014 Y2.546 I-0.248 J-0.496 F100
M5
G0 X1.014 Y2.546 F400
M3
G2 X0.707 Y2.050 I-0.555 J0.000 F100
M5
37 | P a g e
M3
G2 X1.463 Y3.630 I-0.527 J-0.176 F100
M5
G0 X1.463 Y3.630 F400
M3
G2 X0.895 Y3.496 I-0.392 J0.392 F100
M5
G0 X0.895 Y3.496 F400
M3
G2 X0.606 Y3.665 I0.352 J0.936 F100
M5
G0 X0.606 Y3.665 F400
M3
G3 X0.408 Y3.652 I-0.091 J-0.119 F100
M5
G0 X0.408 Y3.652 F400
M3
G3 X0.253 Y3.277 I2.032 J-1.061 F100
M5
G0 X0.253 Y3.277 F400
M3
G3 X0.383 Y3.128 I0.150 J0.000 F100
M5
G0 X0.383 Y3.128 F400
M3
G2 X0.707 Y3.043 I-0.089 J-0.996 F100
M5
G0 X0.707 Y3.043 F400
M3
G2 X1.014 Y2.546 I-0.248 J-0.496 F100
M5
G0 X1.014 Y2.546 F400
M3
G2 X0.707 Y2.050 I-0.555 J0.000 F100
M5
37 | P a g e
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
G0 X0.707 Y2.050 F400
M3
G2 X0.383 Y1.965 I-0.413 J0.911 F100
M5
G0 X0.383 Y1.965 F400
M3
G3 X0.253 Y1.816 I0.019 J-0.149 F100
M5
G0 X0.253 Y1.816 F400
M3
G3 X0.408 Y1.441 I2.187 J0.686 F100
M5
G0 X0.408 Y1.441 F400
M3
G3 X0.606 Y1.428 I0.106 J0.106 F100
M5
G0 X0.606 Y1.428 F400
M3
G2 X0.895 Y1.597 I0.641 J-0.767 F100
M5
G0 X0.895 Y1.597 F400
M3
G2 X1.463 Y1.463 I0.176 J-0.527 F100
M5
G0 X1.463 Y1.463 F400
M3
G2 X1.597 Y0.895 I-0.392 J-0.392 F100
M5
G0 X1.597 Y0.895 F400
M3
G2 X1.428 Y0.606 I-0.936 J0.352 F100
M5
G0 X1.428 Y0.606 F400
M3
G3 X1.441 Y0.408 I0.119 J-0.091 F100
38 | P a g e
G0 X0.707 Y2.050 F400
M3
G2 X0.383 Y1.965 I-0.413 J0.911 F100
M5
G0 X0.383 Y1.965 F400
M3
G3 X0.253 Y1.816 I0.019 J-0.149 F100
M5
G0 X0.253 Y1.816 F400
M3
G3 X0.408 Y1.441 I2.187 J0.686 F100
M5
G0 X0.408 Y1.441 F400
M3
G3 X0.606 Y1.428 I0.106 J0.106 F100
M5
G0 X0.606 Y1.428 F400
M3
G2 X0.895 Y1.597 I0.641 J-0.767 F100
M5
G0 X0.895 Y1.597 F400
M3
G2 X1.463 Y1.463 I0.176 J-0.527 F100
M5
G0 X1.463 Y1.463 F400
M3
G2 X1.597 Y0.895 I-0.392 J-0.392 F100
M5
G0 X1.597 Y0.895 F400
M3
G2 X1.428 Y0.606 I-0.936 J0.352 F100
M5
G0 X1.428 Y0.606 F400
M3
G3 X1.441 Y0.408 I0.119 J-0.091 F100
38 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
M5
G0 X1.441 Y0.408 F400
M3
G3 X1.816 Y0.253 I1.061 J2.032 F100
M5
G0 X1.816 Y0.253 F400
M3
G3 X1.965 Y0.383 I0.000 J0.150 F100
M5
G0 X1.965 Y0.383 F400
M3
G2 X2.050 Y0.707 I0.996 J-0.089 F100
M5
G0 X2.050 Y0.707 F400
M3
G2 X2.546 Y1.014 I0.496 J-0.248 F100
M5
G0 X2.546 Y1.014 F400
M3
G2 X3.043 Y0.707 I0.000 J-0.555 F100
M5
G0 X3.043 Y0.707 F400
M3
G2 X3.128 Y0.383 I-0.911 J-0.413 F100
M5
G0 X3.128 Y0.383 F400
M3
G3 X3.277 Y0.253 I0.149 J0.019 F100
M5
G0 X3.277 Y0.253 F400
M3
G3 X3.652 Y0.408 I-0.686 J2.187 F100
M5
G0 X3.652 Y0.408 F400
M3
39 | P a g e
M5
G0 X1.441 Y0.408 F400
M3
G3 X1.816 Y0.253 I1.061 J2.032 F100
M5
G0 X1.816 Y0.253 F400
M3
G3 X1.965 Y0.383 I0.000 J0.150 F100
M5
G0 X1.965 Y0.383 F400
M3
G2 X2.050 Y0.707 I0.996 J-0.089 F100
M5
G0 X2.050 Y0.707 F400
M3
G2 X2.546 Y1.014 I0.496 J-0.248 F100
M5
G0 X2.546 Y1.014 F400
M3
G2 X3.043 Y0.707 I0.000 J-0.555 F100
M5
G0 X3.043 Y0.707 F400
M3
G2 X3.128 Y0.383 I-0.911 J-0.413 F100
M5
G0 X3.128 Y0.383 F400
M3
G3 X3.277 Y0.253 I0.149 J0.019 F100
M5
G0 X3.277 Y0.253 F400
M3
G3 X3.652 Y0.408 I-0.686 J2.187 F100
M5
G0 X3.652 Y0.408 F400
M3
39 | P a g e
INNOVATIVE PRODUCT DESIGN & MANUFACTURE
G3 X3.665 Y0.606 I-0.106 J0.106 F100
M5
G0 X3.665 Y0.606 F400
M3
G2 X3.496 Y0.895 I0.767 J0.641 F100
M5
G0 X3.496 Y0.895 F400
M3
G2 X3.630 Y1.463 I0.527 J0.176 F100
M5
G0 X3.630 Y1.463 F400
M3
G2 X4.198 Y1.597 I0.392 J-0.392 F100
M5
G0 X4.198 Y1.597 F400
M3
G2 X4.487 Y1.428 I-0.352 J-0.936 F100
M5
G0 X4.487 Y1.428 F400
M3
G3 X4.685 Y1.441 I0.091 J0.119 F100
M5
G0 X4.685 Y1.441 F400
M3
G3 X4.840 Y1.816 I-2.032 J1.061 F100
M5
G0 X0.000 Y0.000
M210
40 | P a g e
G3 X3.665 Y0.606 I-0.106 J0.106 F100
M5
G0 X3.665 Y0.606 F400
M3
G2 X3.496 Y0.895 I0.767 J0.641 F100
M5
G0 X3.496 Y0.895 F400
M3
G2 X3.630 Y1.463 I0.527 J0.176 F100
M5
G0 X3.630 Y1.463 F400
M3
G2 X4.198 Y1.597 I0.392 J-0.392 F100
M5
G0 X4.198 Y1.597 F400
M3
G2 X4.487 Y1.428 I-0.352 J-0.936 F100
M5
G0 X4.487 Y1.428 F400
M3
G3 X4.685 Y1.441 I0.091 J0.119 F100
M5
G0 X4.685 Y1.441 F400
M3
G3 X4.840 Y1.816 I-2.032 J1.061 F100
M5
G0 X0.000 Y0.000
M210
40 | P a g e
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INNOVATIVE PRODUCT DESIGN & MANUFACTURE
10Lynch, Mike (2010-01-18), "When programmers should know G code", Modern Machine Shop (online ed.).
References
Davinci, Leonardo (2011). The Notebooks of Leonardo Da Vinci. Lulu. p. 736.
Fernando (2010). Technological Concepts and Mathematical Models in the Evolution of Modern
Engineering Systems.Birkhäuser. ISBN 978-3-7643-6940-8.
Plesha, Michael E (2013). Engineering Mechanics: Statics (2nd ed.). New York: McGraw-Hill
Companies Inc. pp. 364–407. ISBN 0-07-338029
Jacob; Papadopoulos (Oct 2016). Introduction to Solid Mechanics: An Integrated Approach.
Springer. ISBN 9783319188782.
Wingerter, R., and Lebossiere, (Feb 2011) P., ME 354, Mechanics of Materials Laboratory:
Structures, University of Washington
Record, Samuel, 2010. The Mechanical Properties of Wood. J. Wiley & Sons.
p. 165. ASIN B000863N3W.
Sclater, Neil. (2011). "Gears: devices, drives and mechanisms." Mechanisms and Mechanical Devices
Sourcebook. 5th ed. New York: McGraw Hill. pp. 131–174. ISBN 9780071704427. Drawings and
designs of various gearings.
Khurmi R S, (2014), 'A text book of machine design', Eurasia publishing house(P) ltd., New-
Delhi, ISBN 9788121925372
Mahadevan K and Reddy K.Balaveera, (2015), 'Design data hand book', CBS publishers and
Distributors (P) ltd., New-Delhi, ISBN 9788123923154
Boothroyd, G., Dewhurst, P. and Knight, W., “Product Design for Manufacture and Assembly, 2nd
Edition”, Marcel Dekker, New York, 2012.
Smid, Peter (2010), CNC Control Setup for Milling and Turning, New York: Industrial Press, ISBN 978-
0831133504, LCCN 2010007023.
Lynch, Mike (2010-01-18), "When programmers should know G code", Modern Machine
Shop (online ed.).
Fridtjov Irgens (2010), "Continuum Mechanics". Springer. ISBN 3-540-74297-2
Ramsay, Angus. "Stress Trajectories". Ramsay Maunder Associates. Retrieved April 2017.
41 | P a g e
10Lynch, Mike (2010-01-18), "When programmers should know G code", Modern Machine Shop (online ed.).
References
Davinci, Leonardo (2011). The Notebooks of Leonardo Da Vinci. Lulu. p. 736.
Fernando (2010). Technological Concepts and Mathematical Models in the Evolution of Modern
Engineering Systems.Birkhäuser. ISBN 978-3-7643-6940-8.
Plesha, Michael E (2013). Engineering Mechanics: Statics (2nd ed.). New York: McGraw-Hill
Companies Inc. pp. 364–407. ISBN 0-07-338029
Jacob; Papadopoulos (Oct 2016). Introduction to Solid Mechanics: An Integrated Approach.
Springer. ISBN 9783319188782.
Wingerter, R., and Lebossiere, (Feb 2011) P., ME 354, Mechanics of Materials Laboratory:
Structures, University of Washington
Record, Samuel, 2010. The Mechanical Properties of Wood. J. Wiley & Sons.
p. 165. ASIN B000863N3W.
Sclater, Neil. (2011). "Gears: devices, drives and mechanisms." Mechanisms and Mechanical Devices
Sourcebook. 5th ed. New York: McGraw Hill. pp. 131–174. ISBN 9780071704427. Drawings and
designs of various gearings.
Khurmi R S, (2014), 'A text book of machine design', Eurasia publishing house(P) ltd., New-
Delhi, ISBN 9788121925372
Mahadevan K and Reddy K.Balaveera, (2015), 'Design data hand book', CBS publishers and
Distributors (P) ltd., New-Delhi, ISBN 9788123923154
Boothroyd, G., Dewhurst, P. and Knight, W., “Product Design for Manufacture and Assembly, 2nd
Edition”, Marcel Dekker, New York, 2012.
Smid, Peter (2010), CNC Control Setup for Milling and Turning, New York: Industrial Press, ISBN 978-
0831133504, LCCN 2010007023.
Lynch, Mike (2010-01-18), "When programmers should know G code", Modern Machine
Shop (online ed.).
Fridtjov Irgens (2010), "Continuum Mechanics". Springer. ISBN 3-540-74297-2
Ramsay, Angus. "Stress Trajectories". Ramsay Maunder Associates. Retrieved April 2017.
41 | P a g e
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