MANAGEMENT ACCOUNTING1 Contents INTRODUCTION.....................................................................................................................................2 Purpose.............................................................................................................................................2 Significance of two costing methods.................................................................................................2 DISCUSSION...........................................................................................................................................2 Traditional costing approach.............................................................................................................2 Activity based costing approach........................................................................................................6 COMPARISON AND DIFFERENCES OF PRODUCT COSTS CALCULATED UNDER TRADITIONAL AND ABC SYSTEM....................................................................................................................................11 CONCLUSION.......................................................................................................................................12 COST VERSUS BENEFITS OF ABC SYSTEM.........................................................................................12 OTHER FACTORS OF ABC SYSTEM....................................................................................................13 REFERENCES........................................................................................................................................14
MANAGEMENT ACCOUNTING2 INTRODUCTION Purpose The Happy Traveller limited is a manufacturing company which manufactures two types of luggage such as ‘simple luggage’ and ‘complex luggage’. The purpose of this report is to perform traditional costing approach and Activity based costing approach in Happy traveller limited. The report further explains the significance of both costing approaches. The costs per unit of both products from both approaches are computed and on the basis of costs per unit comparison will be performed. Benefits and costs in adopting ABC approach in Happy traveller limited is analysed. Significance of two costing methods Traditional costing approach assigns cost on the basis of single or average overhead rate. In other words, all the overhead costs applied equally to all the products by using one cost driver normally machine hours (Eldenburg and Wolcott, 2009). It is reasonable to implement. It is also very easy to use and simple to understand by the outsiders. Activity Based Costing approach assigns indirect expenses (manufacturing overhead) to the products based on its consumption of each activity. In other words, all the overhead costs applied to the products by using multiple cost drivers. This approach is very expensive to implement but the results are more accurate. This method is very useful for manufacturing companies having high overhead costs (Helmi, 2015). DISCUSSION Traditional costing approach Allocation of manufacturing overhead costs as per simple costing system Production centres machine centre A, machine centre B and Assembly centre Service centres materials procurement and general factory support Particulars Machine centre A Machine centre B Assembly centre materials procuremen t general factory support
MANAGEMENT ACCOUNTING3 Indirect wages and supervision $ 14,61,538.46 $ 8,76,923.08 $ 14,61,538.4 6 $ 21,00,000.0 0 $ 18,80,000.00 Total costs = $ 3800000 total hours = 5200000 Indirect materials $ 6,50,000.00 $ 4,87,500.00 $ 1,62,500.00 $ - $ 20,000.00 Total costs = $ 1300000 material issued = $ 4000000, $ 3000000 and $ 1000000 for Machine centre A, B and assembly centre respectively Lighting and heating $ 95,192.31 $ 84,615.38 $ 1,26,923.08 $ 1,58,653.85 $ 84,615.38 Total costs = $ 550000 Area occupied = 52000 square metre property taxes $ 1,47,115.38 $ 1,30,769.23 $ 1,96,153.85 $ 2,45,192.31 $ 1,30,769.23 Total costs = $ 850000 Area occupied = 52000 square metre insurance of machinery $ 1,31,578.95 $ 90,460.53 $ 13,157.89 $ 6,578.95 $ 8,223.68 Total costs = $ 250000 BV of machinery = $ 15200000 Depreciation of machinery $ 8,42,105.26 $ 5,78,947.37 $ 84,210.53 $ 42,105.26 $ 52,631.58 Total costs = $ 1600000 BV of machinery = $ 15200000 Insurance of buildings $ 51,923.08 $ 46,153.85 $ 69,230.77 $ 86,538.46 $ 46,153.85 Total costs = $
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MANAGEMENT ACCOUNTING4 300000 Area occupied = 52000 square metre Salaries of works management $ 3,40,000.00 $ 2,10,000.00 $ 3,50,000.00 $ 1,00,000.00 $ 1,00,000.00 Total costs = $ 1100000 Number of employees = 1100 employees TOTAL MANUFACTURING OVERHEAD COSTS $ 37,19,453.44 $ 25,05,369.4 3 $ 24,63,714.5 7 $ 27,39,068.8 3 $ 23,22,393.72 Further costs of two service centres (materials procurement and general factory support) will further allocated to three production centre costs (machine centre A, machine centre B and Assembly centre). The basis of allocation of costs are as follows: Materials procurement costs: Allocation based on value of materials issued Materials procurement costs: $ 27,39,068.83 details of Total value of materials issued are: Machine centre A $ 40,00,000.00 Machine centre B $ 30,00,000.00 Assembly centre $ 10,00,000.00 Total $ 80,00,000.00 Allocated material procurement costs to production centres are: Machine centre A $ 13,69,534.41 Machine centre B $ 10,27,150.81 Assembly centre $ 3,42,383.60 General factory support costs: Allocation based on direct labour hours
MANAGEMENT ACCOUNTING5 General factory support costs: $ 23,22,393.72 details of Total direct labour hours are: Machine centre A900000 Machine centre B1000000 Assembly centre2000000 Total3900000 Allocated general factory costs to production centres are: Machine centre A $ 5,35,937.01 Machine centre B $ 5,95,485.57 Assembly centre $ 11,90,971.14 Therefore total revised production centres costs are: Machine centre A $ 56,24,924.87 Machine centre B $ 41,28,005.81 Assembly centre $ 39,97,069.32 TOTAL PRODUCTION CENTRES COSTS $ 137,50,000.0 0 Total costs allocated to two products are as follows: particulars Simple luggage complex luggage Direct Costs $ 80.00 $ 200.00 Manufacturing overhead costs $ 63.46 $ 132.21 Total costs per unit $ 143.46 $ 332.21 W note no. 1 Calculation of number of units Simple luggage
MANAGEMENT ACCOUNTING6 1 batch100 units 1 unit: machine centre A (hrs)4 machine centre B (hrs)10 Assembly centre (hrs)10 Total hours per unit24 Total hours: machine centre A2000000 machine centre B1200000 Assembly centre2000000 Total hours5200000 Formula: number of units = Total hours / hours per unit number of batches = total units / unit per batch total Units216667 total Batches2167 Complex luggage 1 batch200 units 1 unit: machine centre A (hrs)10 machine centre B (hrs)20 Assembly centre (hrs)20 Total hours per unit50 Total hours: machine centre A2000000 machine centre B1200000 Assembly centre2000000 Total hours5200000 Formula: number of units = Total hours / hours
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MANAGEMENT ACCOUNTING7 per unit number of batches = total units / unit per batch total Units104000 total Batches520 Activity based costing approach Allocation of manufacturing overhead costs as per Activity based costing system The totals costs are as follows: ParticularsAmount ($) Machine Centre A (from tab traditional costing system) $ 37,19,453.44 Machine Centre B (from tab traditional costing system) $ 25,05,369.43 Assembly Centre (from tab traditional costing system) $ 24,63,714.57 Material Procurement costs Purchasing Materials (given in question) $ 10,95,628.00 Receiving Materials (given in question) $ 5,40,123.00 Disburse materials (given in question) $ 11,03,318.00 general factory support costs Production Scheduling (given in question) $ 12,77,317.00 Set up machines (given in question) $ 6,20,300.00 Quality Inspection (given in question) $ 4,24,777.00 Total manufacturing overhead costs $ 137,50,000.45 Allocation of costs to two products are as follows: Cost per unit particularsSimple luggagecomplex luggage Direct Costs $ 80.00 $ 200.00 Manufacturing overhead costs: Machine Centre A costs (refer 1) $ 7.44 $ 18.60 Machine Centre B costs (refer 2) $ 20.88 $ 41.76
MANAGEMENT ACCOUNTING8 Assembly centre costs (refer 3) $ 12.32 $ 24.64 Material Procurement costs 1. Purchasing materials costs (refer 4) $ 1.14 $ 0.57 2. Receiving materials costs (refer 5) $ 1.08 $ 0.54 3. Disburse materials costs (refer 6) $ 27.58 $ 2.76 general factory support costs 1. Production scheduling costs (refer 7) $ 31.93 $ 3.19 2. Set up machine costs (refer 8) $ 25.85 $ 2.58 3. Quality inspection costs (refer 9) $ 4.25 $ 2.12 Total costs per unit $ 212.47 $ 296.76 Calculation of Activity rate Cost poolCost ($) [A]Cost driver [B] Purchasing Materials (given in question) $ 10,95,628.00purchase orders (9600) Receiving Materials (given in question) $ 5,40,123.00receipts (5000) Disburse materials (given in question) $ 11,03,318.00production runs (2000) Production Scheduling (given in question) $ 12,77,317.00production runs (2000) Set up machines (given in question) $ 6,20,300.00Set up hours (12000) Quality Inspection (given in question) $ 4,24,777.00inspections (1000) TOTAL $ 50,61,463.00 W note no. 1 Given that : Machine Centre A costs ParticularsSimple luggageComplex luggage Machine Centre A costs $ 37,19,453.44 $ 37,19,453.44 total machine centre A hours20000002000000 Cost per hour $ 1.86 $ 1.86 Hours per unit410 Cost per unit$$
MANAGEMENT ACCOUNTING9 7.4418.60 W note no. 2 Given that : Machine Centre B costs ParticularsSimple luggageComplex luggage Machine Centre B costs $ 25,05,369.43 $ 25,05,369.43 total machine centre B hours12000001200000 Cost per hour $ 2.09 $ 2.09 Hours per unit1020 Cost per unit $ 20.88 $ 41.76 W note no. 3 Given that : Assembly centre costs ParticularsSimple luggageComplex luggage Assembly centre costs $ 24,63,714.57 $ 24,63,714.57 total assembly hours20000002000000 Cost per hour $ 1.23 $ 1.23 Hours per unit1020 Cost per unit $ 12.32 $ 24.64 W note no. 4 Given that : Purchasing materials costs ParticularsSimple luggageComplex luggage Purchasing materials costs $ 10,95,628.00 $ 10,95,628.00 purchase orders96009600 cost per order $ 114.13 $ 114.13 units per batch100200 orders per batch11 units per order100200 Cost per unit [cost per order/units per order] $ 1.14 $ 0.57 W note no. 5
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MANAGEMENT ACCOUNTING10 Given that : Receiving materials costs ParticularsSimple luggageComplex luggage Receiving materials costs $ 5,40,123.00 $ 5,40,123.00 material receipts50005000 cost per receipt $ 108.02 $ 108.02 units per batch100200 receipts per batch11 units per receipt100200 Cost per unit [cost per receipt/units per receipt] $ 1.08 $ 0.54 W note no. 6 Given that : Disburse materials costs ParticularsSimple luggageComplex luggage Disburse materials costs $ 11,03,318.00 $ 11,03,318.00 Production runs20002000 cost per production run $ 551.66 $ 551.66 units per batch100200 production run per batch51 units per production run20200 Cost per unit $ 27.58 $ 2.76 W note no. 7 Given that : Production scheduling costs ParticularsSimple luggageComplex luggage Production scheduling costs $ 12,77,317.00 $ 12,77,317.00 Production runs20002000 cost per production run $ 638.66 $ 638.66 units per batch100200 production run per batch51 units per production run20200 Cost per unit $ 31.93 $ 3.19 W note no. 8
MANAGEMENT ACCOUNTING11 Given that : Set up machines costs ParticularsSimple luggageComplex luggage Set up machine costs (refer 8) $ 6,20,300.00 $ 6,20,300.00 Set up hours1200012000 Cost per set up hour $ 51.69 $ 51.69 units per batch100200 set up hours per batch5010 units per set up hours220 Cost per unit $ 25.85 $ 2.58 W note no. 9 Given that : Quality inspection costs ParticularsSimple luggageComplex luggage Quality inspection costs $ 4,24,777.00 $ 4,24,777.00 inspections10001000 cost per inspection $ 424.78 $ 424.78 units per batch100200 inspection per batch11 units per inspection100200 Cost per unit [cost per inspection/units per inspection] $ 4.25 $ 2.12 COMPARISON AND DIFFERENCES OF PRODUCT COSTS CALCULATED UNDER TRADITIONAL AND ABC SYSTEM ï‚·Costs per unit in Traditional costing system ParticularsSimple luggagecomplex luggage Direct Costs $ 80.00 $ 200.00 Manufacturing overhead costs $ 63.46 $ 132.21 Total costs per unit $ 143.46 $ 332.21 ï‚·Costs per unit in ABC costing system
MANAGEMENT ACCOUNTING12 ParticularsSimple luggagecomplex luggage Direct Costs $ 80.00 $ 200.00 Manufacturing overhead costs: Machine Centre A costs (refer 1) $ 7.44 $ 18.60 Machine Centre B costs (refer 2) $ 20.88 $ 41.76 Assembly centre costs (refer 3) $ 12.32 $ 24.64 Material Procurement costs: 1. Purchasing materials costs (refer 4) $ 1.14 $ 0.57 2. Receiving materials costs (refer 5) $ 1.08 $ 0.54 3. Disburse materials costs (refer 6) $ 27.58 $ 2.76 general factory support costs: 1. Production scheduling costs (refer 7) $ 31.93 $ 3.19 2. Set up machine costs (refer 8) $ 25.85 $ 2.58 3. Quality inspection costs (refer 9) $ 4.25 $ 2.12 Total costs per unit $ 212.47 $ 296.76 From the above results of cost per unit, it has been observed that costs per unit of Simple luggage increases from $ 143.46 to $ 212.47 whereas the costs per unit of Complex luggage decreases from $ 332.21 to $ 296.76. This is because in traditional costing system, costs are allocated applied equally to all the products by using one cost driver rate normally machine hours and in ABC costing system, all the indirect costs or expenses are allocated with multiple cost drivers (Ozyurek and Uluturk, 2015). Hence, considering this question, activity cost drivers are no. of production runs, no. of set-up hours, no. of inspections, no. of purchase orders and no. of material receipts. In simple luggage type, there was a batch of 100 units and so the ABC costing is not beneficial to this type of luggage whereas in complex luggage type, there was a batch of 200 units and so the ABC costing is beneficial to this type of luggage because it allocates costs as per the consumption of activity.
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MANAGEMENT ACCOUNTING13 CONCLUSION COST VERSUS BENEFITS OF ABC SYSTEM COSTSBENEFITS ï‚·It is very expensive to implement the ABC system. ï‚·The installation of ABC system is also time consuming. ï‚·It can be irrelevant in certain decisions such as it is not useful for external reporting (Hurlburt and Kirshstein, 2014). ï‚·It does not take into account accounting standards. ï‚·It is not useful for small business enterprises. ï‚·It Is a refined process of allocating indirect costs to different products as per activity cost drivers. In other words, it determines the true cost of the product (Eldenburgand Wolcott, 2009). ï‚·The usage of this costing system helps in identifying which process is performing well and which produces more returns. ï‚·It also identifies non valued resources within the company which further improves business processes and decision making (Hurlburt and Kirshstein, 2014). ï‚·Cost drivers can be used advantageously that are likely to be allocated to the product. OTHER FACTORS OF ABC SYSTEM Better estimations and projections are offered by ABC system which helps in identifying wasteful resources and improves business processes. Further it helps in identifying time and labour costs spent on any activity. In simple words, accurate results were found which helps in taking decisions better (Helmi, 2015). Thus, as a result it can be said that Implementation of ABC system produces long term returns to the company. Hence, Happy traveller limited must adopt ABC system.
MANAGEMENT ACCOUNTING14 REFERENCES Eldenburg, L.G. and Wolcott, S.K. 2009,Cost management: measuring, monitoring and motivating performance, John wiley and sons. Helmi, J. 2015, ‘The Activity-Based costing (ABC) in the institutions of higher education (IHE): Do private and public bring a different?’,Asian Journal of basic and applied sciences, vol.2, no.1, 16-30. Hurlburt, S. and Kirshstein, R 2014,The ABCs of Activity Based costing in community colleges,American institutes for research. Ozyurek, H and Uluturk, Y 2015, ‘Application of activity based costing methods given strategic decisions in private education’,European Journal of accounting Auditing and finance research,vol.3, no.4, pp.1-14.