Analyzing the Reasons for Variance in Jeffrey & Son's Business
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The report concludes that effective management accounting tools can help businesses make necessary decisions to achieve their goals and objectives. Additionally, adopting these tools can aid in reducing costs and improving operational performance, ultimately leading to the long-term survival of the business organization.
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Unit 9 Management Accounting Costing and Budgeting
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TABLE OF CONTENTS Introduction................................................................................................................................1 TASK 1......................................................................................................................................1 AC 1.1 Classification of cost............................................................................................1 AC 1.2 Preparation of job cost sheet................................................................................2 AC 1.3 Calculation of cost of Exquisite...........................................................................3 AC 1.4 Calculation of overhead absorption rate using direct labour hours......................5 AC 2.1 Preparation of cost sheet for 1900 units for variance analysis.............................5 AC 2.2 performance indicators used to identify the potential improvements..................7 AC 2.3 Ways to reduce cost, enhance value and quality..................................................8 TASK 2......................................................................................................................................8 AC 3.1 Purpose and nature of budgeting process.............................................................8 AC 3.2 Appropriate Budgeting method for the organization and its need.......................9 AC 3.3 Production and material purchase budget of Jeffrey & Son's Ltd........................9 AC 3.4 Cash budget of Jeffrey & Son's Ltd...................................................................10 AC 4.1 Calculation of variances, possible causes and corrective actions......................11 AC 4.2 Operating statement reconciling budgeted and actual results............................12 AC 4.3 Responsibility centres.........................................................................................12 CONCLUSION........................................................................................................................13 REFERENCES.........................................................................................................................14
INTRODUCTION Management accounting plays a very important role in the organization success and growth. It helps to manage the business operation in an effective manner. It is the financial data analysis technique that helps to take necessary decisions in order to control the cost for business development purpose. This report will help us in identifying the importance and significance of management accounting for Jeffrey and Son's. Jeffrey & Son's is a manufacturing concern that produces many products called Exquisite.Further, the report will discuss that how the company can get benefited through applying different management tools such as budgeting process, cost sheets and variance analysis. The present report mainly aims at determining the importance of management and cost accounting techniques for the business. It aims at identifying that how techniques help to reduce the cost, enhance business incomes and take good business decisions. In this report, various techniques such as budgeting, variance analysis and cost allocation will be discussed for the given scenario. 1
TASK 1 AC 1.1 Classification of cost There is various type of cost that is incurred in the organization that is described below: Basis of classification Type of costs ElementsThere are three types of cost elements that are material, labour and overhead cost.Direct material for Jeffrey & Son's is the cost of purchasing raw material for the production of goods and services such as timber used for furniture production and fabrics for the clothing. However, direct labour includes the expenditures required to be paid to the workers who are employed for producing the product, Exquisite include wages. Further, all the other expenditures that directly can be attributedtothespecificproductorservicesknownasdirect expenses.Forinstance,expendituresincurredontoolsand consumables are direct expenses. FunctionOn the basis of function it can be classified to production or factory, administration and selling and distribution expenses. In the factory overhead, it includes productive or unproductive wages, factory rent and power, heating and lighting expenditures (Khan and Jain, 2006). However,officeoradministrationcostinvolvesstaffsalary, stationery and staff welfare expenditures. Further, all the efforts that are made for selling the products into the market comes under the selling and distribution overhead such as advertisement and marketing expenses.Production expenses includes all the business expenditures that have been incurred in the manufacturing process of Jeffrey & Son's for instance, factory rent, machinery depreciation and wages of helpers.Whilenonproductionexpenditureinvolvesallthe expenditures that do not related to the business production hence, cannot be charged to the specific product. NatureDirect and indirect cost. Expenditures that can be charged to a specific cost object such as production and department. It involves cost of raw material, labour's 2
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wages and cost of purchasing other equipment such as moulds. However indirect cost cannot be attributes to a specific cost object. (Dechow and Skinner, 2000). It is appropriate on the basis of some costs such as direct machine hours and direct labour hours. It includes postage, printing, advertisement, lighting and marketing expenses. BehaviourFixed, variable and semi variable cost are prevails under this basis. The expenditures which do not get changes with the production changes are known as fixed cost includes building rent, insurance, and depreciationandwatchmensalaries.However,variablecostis directly related to the production and gets changed according to it (Adler, 2013). For example, raw material and labour's wages. On contrary, semi variable cost is remaining constant up to a certain quantity of production and gets changed after this point with the production changes such as electricity bill. Stepped fixed cost remains fixed up to a fixed level of activity. Once, the upper level of activity reached then fixed cost tends to reach at a higher level such as warehousing cost and wages of supervisors. AC 1.2 Preparation of job cost sheet Cost sheet:It helps to determine the total cost and per unit cost of the job (Cost and Management Accounting, n.d.). The job cost sheet is prepared here for Jeffrey and son's job no. 444 for 200 units: Job cost sheet for Job no. 444 ParticularsTotal cost Direct material40000 Direct Labour54000 Fixed production overhead24000 variable production overhead36000 Total cost154000 Unit cost770 Necessary working note: 3
Direct material = 50kg* 4£ per kg.*200 units= 400000£ Direct labour cost Labour hours = 30 hours per unit*200 Units = 6000 Hours 6000 hours * 9£ per hour = 54000£ Calculation of fixed overhead = Total fixed production overhead/Total budgeted labour hours*Labour hours for job = 80000£/20000 hours* 6000 hours = 24000£ Calculation of variable production overhead = 6£ per hour * 6000 hours = 36000£ Cost per unit = Total cost/ number of units = 154000£/200 Units = 770£ cost per unit AC 1.3 Calculation of cost of Exquisite Produ ction Servic e depart ment Basisof allocation MachineX (£) Machi neY (£) Assembl y 1 (£) Stores (£) Maint enance (£)Total Indirect wages and supervisionGiven100000.00 99500. 0092500.001000060000 362000 .00 Indirect materialGiven100000.00 10000 0.0040000.0040009000 253000 .00 light and heatingArea occupied10000500015000150005000 50000. 00 RentArea occupied20000.00 10000. 0030000.00 30000. 00 10000. 00 100000 .00 4
insurance and machinery Book value of machinery7947.02 4966.8 9993.38496.69596.03 15000. 00 depreciation Book value of machinery79470.2 49668. 879933.77 4966.8 9 5960.2 6 150000 .00 Insurance of buildingArea occupied5000.00 2500.0 07500.00 7500.0 0 2500.0 0 25000. 00 salaries of work management No. of employees24000.00 16000. 0024000.00 8000.0 0 8000.0 0 80000. 00 Total346417 28763 621992779964101056 103500 0 Machine shop X(£) Machine shop Y(£)Assembly(£)Total(£) Primary distribution 346417287636219927 Store3998229987999579964 Maintenance48506.8832337.9220211.2101056 Total cost434905.88349960.92250133.2 c) Overhead absorption rate for each of the production department X, Y and assembly Overhead absorption rate = Total overhead/ machine hours Overhead absorption rate for department X = 434905.88£/80000 = 5.44£ Overhead absorption rate for department Y = 349960.92£/60000 = 5.83£ Overhead absorption rate for Assembly = 250133.2£/10000 = 25.01£ 5
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d). Calculation of the overhead Total overhead cost = (0.8*5.44£) + (5.83 * 0.6) + (25.01£*0.1) 4.35£ + 3.50£ + 2.50£ = 10.35£ Calculation of total cost = Material cost+ labour cost + Overhead cost = 8£ + 15£ + (0.8*5.44£) + (5.83 * 0.6) + (25.01£*0.1) = 33.35£ AC 1.4 Calculation of overhead absorption rate using direct labour hours Calculation of overhead absorption rates=Total overhead/ total labour hours Machine X = 434905.88£ /200000 Labour hours = 2.17£ Machine Y = 349960.92£/150000 labour hours = 2.33£ Assembly = 250133.2£/200000 labour hours = 1.25£ Total overhead cost = (2.17£*2) + (1.5*2.33£) + (1*1.25£) 4.34£ + 3.50£ + 1.25£ = 9.09£ Total product cost = Material + Labour + Overhead = 8£ + 15£ + 9.09£ = 32.09£ Difference:By using the machine hours the overhead cost for Machine X, Machine Y and Assembly are 5.44£, 5.83£ and 25.01£.. However, using labour hour apportion basis overhead cost for all the production departments are 2.14£, 2.3£ and 1.25£. However, total overhead cost charged to the product under the machine hour and labour hour basis are 10.35£ and 9.09£. This in turn, total product cost is 33.35£ and 32.09£ respectively. It is higher in case of using machine hour apportionment basis. However, when Jeffery & Son's uses labour hour basis the product cost get changed to 32.09£ comparatively lower than machine hour basis. Thus, it can be said that this is comparatively a good basis of apportionment. TASK 2 AC 2.1 Preparation of cost sheet for 1900 units for variance analysis As per the scenario, cost sheet is prepared here for Jeffrey & Son's Ltd. for 1900 Units in order to identify the total cost and cost per unit. Further, variance analysis also has been done through identifying the difference between the budgeted and actual figures. 6
Budgeted Output ( 2000 Units)Actual Output ( 1900 Units) ParticularPer unit costTotal costPer unit costTotal cost Material12240001222800 Labour9180001019000 Fixed Overhead1500015000 Electricity80007625 Maintenance50004800 Total357000036.4369225 Necessary Working Note: Material cost = 24000£/2000Units *1900 units = 22800£ Labour cost 10£ per unit * 1900 Units = 19000£ Electricity is semi variable cost Variable cost per unit = 8000£ - 5000£/2000 Units -1200 Units = 3000£/800 Units = 3.75 per unit Fixed charges = 8000£ - (3.75£*2000 Units) = 500£ Variable electricity charges = 3.75£*1900 Units = 7125£ Total electricity charges = 7125£ + 500£ = 7625£ Maintenance cost = 5000£ - (1000£/500 units*100 Units) = 4800£ Cost per unit = 69225£/1900 Units = 36.43£ Variance Analysis:The variances are calculates as under: ParticularBudgeted costActual costVariance Material24000228001200 Labour1800019000-1000 Fixed Overhead15000150000 Electricity80007625375 Maintenance50004800200 Total7000069225775 7
Interpretation:Material Variance indicates that company is decided the company bear lower the cost as compared to then the budgeted. However, material price variance is zero because the price of material remain same to 12£ per unit. However, total labour cost variance arised to 1000£ due to higher the actual cost. The labour cost is get increased due to higher the labour rate to 10£ per unit. Further, the electricity cost is getting declined to 7625£. However, the budgeted cost is 8000£. Therefore, positive variance is raised to 375£. Maintenance cost is getting affected due to lower the total production arised variance to 200£. As earlier discussed, fixed cost remain same and get changed with the production. Therefore, fixed cost variance do not changed under the output of 2000 Units and 1900 Units. Thus, it can be concluded that labour cost variance, labour rate variance and material cost variance impacts the company in negative direction (Burns and Scapens, 2000). It affects the business profitability to a great extent. Therefore, the management has to search any alternatives to the business that helps to reduce these negative impacts. AC 2.2 performance indicators used to identify the potential improvements Different type’s performance indicators are used by the Jeffrey & Son’s in order to identify the business performances. One of the important tools is business sales higher the business sales indicate improved performance and vice versa. By increasing the business sales or turnover organization can make improvement to a great extent. For this purpose business has to provide better and qualified customer products at justified rates. Moreover effective advertising, sales promotion, before and after sales service can also be provided to the consumers. Further, the product quality may be improved using new and innovative technology for production. Another important tool is that business profitability higher the business profits shows increased performance and vice versa (Needles and Crosson, 2013). Every organization prepares financial statements so as to determine the business operational results. They can identify the important areas through which sales can be improved and cost can be minimized for profit maximization. On contrary, the business position through making comparison with their competitor can be done. It can be done through comparing the total sales and profits in their respective industry. High contribution of the company implies good business performance and vice versa. Further, the customer satisfaction level can be analysed through getting customer feedbacks (Kaplan and Atkinson, 2015). In addition to it, customer waiting time for receiving the products and services offered by Jeffrey & Son's is also an important tool. Reducing the waiting time will indicate 8
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better business performance and vice versa. Another, the corporate image and market share of the Jeffrey & Son’s helps to determine the business performance.Increasing the sales in different markets tends to increase the business market share and implies good business performance and vice versa. Improving the business value of Jeffrey & Son's also tends to increase business performance. Utilization of business resources in an effective manner also will indicate good business performance of Jeffrey & Son's and vice versa. Therefore, it can be concluded that Jeffrey & Son’s can improve its performance by maximum utilization of its resources, maximizing its sales and profitability and customer satisfactions. AC 2.3 Ways to reduce cost, enhance value and quality Every business requires reducing its cost, enhancing value and the quality for achieving its objectives.It is also very important for Jeffrey & Son's to get higher the yield. To reduce the cost business has to use better and upgraded technology, cutting off the expenses and maximum utilizing the resources and recycling its waste and scrap. Further, cost per unit can be decreased through large scale of production.Jeffrey & Son's need to identify the sources at which material is available at cheaper the rates but quality should not be affected.Moreover, employing skilled and qualified labour at reasonable wages rate labour payments can be reduced.Value can be enhanced through increasing the sales and the profitability. Shareholders are the business owners.Therefore, to enhance the value Jeffrey & Son’s require paying good return to them(Zimmerman and Yahya-Zadeh, 2011). Moreover, larger the market share, competitive advantages and business expansion also contributes to improve the business value.Competitive advantageous can be taken by providing wide range of products and services to the customers at affordable prices.Further, creating good market image through satisfying the customers helps to enhance value of the Jeffrey & Son's. Good business profitability and strong financial position helps to increase Jeffrey & Son's business value.On contrary, quality can be improved through using better quality of raw material and using good technology (Whitecotton, Libby and Phillips, 2013). Therefore, Jeffrey & Son's requires making upgrade its technology according to the market requirement.Moreover, technological improvement can be done in existing production techniques.All this factors affect the Jeffrey & Son's in a positive manner that helps to occupy larger the market share. This in turn, results in increasing the business growth and sustainability for the future period. 9
TASK 2 AC 3.1 Purpose and nature of budgeting process Budgeting process:It is the process of estimating the business expenditures and incomes for the future period.In context to Jeffrey & Son's, the managers determine the future business revenues and expenses for the business to determine the cash balance. The purpose of preparing the budget by Jeffrey & Son's is to identify the difference between budgeted and actual figures. It mainly aims at determine business variances and eliminate adverse variance which create negative impact to the Jeffrey & Son's. It assists managers to take qualified business decisions and remove negative business variances. Further, it aims at getting appropriate incomes and allocates it in different operating functions in an effective manner. However, cost control is another purpose of preparing budget by Jeffrey & Son's in which expenditures are controlled through monitoring them.There are different kind of budgets prepared by the organization includes sales budget, purchase budget, production budget and cash budget. The purpose of this process is to take effective decisions and controlling the cost (Ahrens and Chapman, 2007). Further, it is structured to eliminate the negative variances and identify the cash availability at the end of the period. Nature of budgeting Process:Initially, the holders require estimating the cash inflows and cashing outflows.Under the cash inflow, Jeffrey & Son's requires to forecast the business sales and other operation incomes. However, cash outflows can be forecasted through considering the Jeffrey & Son's expenditures on purchase and its operational expenditures such as labour's wages, staff salary and other capital expenditure requirements. Thereafter, Jeffrey & Son's managers identify the cash balance by subtracting total cash payments from the total cash inflows. It may be of two kinds that are surplus and deficit. Higher the incomes of Jeffrey & Son are than expenses results in surplus and vice versa. (Datar and et. al., 2013). Thereafter, cash balance should be added into initial cash balance to determine the cash balance at the end of the period. As per the given scenario, Jeffrey & Son's Ltd. can prepare budgets by considering all the factors that affect the organization. The budget holders of the company are analysing the market trend in order to determine the volatility. Jeffrey & Son's prepares its budgets through adopting incremental budgeting system. The key factor in the budget is sales the company is regularly increased its sales volume. It indicates the management's attitude is to increase the number of units that are selling by the company (Mongiello, 2015). It helps to increase the total business sales on a regular basis. The units may get increased by a specific percentage or 10
a specific number of units. The reason behind that is to establish coordination between all the prepared budgets. AC 3.2 Appropriate Budgeting method for the organization and its need Presently, Jeffrey & sons is preparing its budget following the incremental budgeting system. Therefore, it become advisable that it should prepare the budget through following the Zero based budgeting system as it overcomes the incremental budgeting drawbacks. The advantage of the zero based budgeting is that each period budget is prepared through considering the market changes. In this method, management identify the business operation that will taken place in the future period. Then all the cash inflows are allocated to various activities according to the organization need. Thus, optimum utilization of resources can be done by the company helps to increase the profits (DRURY, 2013). Under this method, the company can analyse the different alternatives and select the best for them. Through this method company can allocate the resources in an effective manner helps to reduce the overall cost. This in turn, results in higher the business profitability and business growth. AC 3.3 Production and material purchase budget of Jeffrey & Son's Ltd. Production Budget:It is prepared to determine the product quantity that the organization has to produce. The production budget for Jeffrey & Son's is prepared as under: Sales10500090000105000 Less: Op. Stock110001350015750 940007650089250 Add: Closing stock135001575016500 Total Production10750092250105750 Necessary Working Note: Closing stock = It is required equal to 15% of the next year sales July = 90000 Units*15% = 13500 Units August: 105000Units*15% = 15750 September: 110000Units *15% = 16500 Units Material Purchase Budget: It is prepared to determine the material quantity that is required to produce the desired quantity of finished goods (Lord, 2007). Material Require (2 per kg)215000184500211500 11
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Less- Opening stock520004500052500 Total163000139500159000 Add- Closing stock461255287554250 Purchase209125191250212875 Working note; Material requirement = Production * material required per unit July = 107500 * 2 = 215000 Kg August = 92250 * 2 = 184500 kg September = 105750 * 2 = 211500 kg Closing Stock = It is required to 25% of the next month requirements. July = 92250 Units*2 Kg*25% = 46125 Kg August = 105750 units*2kg *25% = 52875 Kg September = 108500 Units*2Kg*25% = 54250 Kg AC 3.4 Cash budget of Jeffrey & Son's Ltd. Cash Budget: it combines all the estimated or forecasted cash inflows and cash outflows for the future period (Malmi and Granlund, 2009). The cash Budget is prepared here for Jeffrey & Son's as under: ParticularJulyAugustSeptember Cash balance160004403167993 Cash Receipts Cash sales900000821250864000 Total cash Income916000865281931993 Cash Expenditures Material Purchase365969334688372531 Direct wages322500276750317250 Variable overhead10850098350100350 12
Fixed Overhead750008750087500 Total cash expenses871969797288877631 Cash balance440316799354362 Working note: sales MayJuneJulyAugustSeptember Sales units9500011000010500090000105000 Sales prices99999 Total sales855000990000945000810000945000 60% in the same month513000594000567000486000567000 25% in the following month213750247500236250202500236250 10% after two months8550099000945008100094500 5% bad debs4275049500472504050047250 Sales for the months of July, August and September JulyAugustSeptember 60% of the monthly sales567000486000567000 25% of previous sales247500236250202500 10% of Sales before two months855009900094500 Total900000821250864000 Purchase of raw material July = 209125 kg * 1.75 = 365969 13
August = 191250 kg * 1.75 = 334688 September = 212875 kg * 1.75 = 372531 Labour expenditures July = 107500 * 3 = 322500 August = 92250 * 3 = 276750 September = 105750 * 3 = 317250 Variable overhead JuneJulyAugustSeptember Units11000010750092250105750 Variable cost per unit1111 Total variable overhead11000010750092250105750 60% in the same month66000645005535063450 40% in the next month44000430003690042300 Variable overhead JulyAugustSeptember 60% of the monthly overhead645005535063450 40% of the previous year overhead440004300036900 Total variable overhead10850098350100350 14
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The present cash budget concluded that in all the subsequent months, Jeffrey & Son's posses positive cash balance at the end of the period. AC 4.1 Calculation of variances, possible causes and corrective actions Calculation of Budgeted cost for 4000 Units are as follows: ParticularPer unit costBudgeted Sales (A)416000 Material0.963840 Labour0.83200 Fixed Overhead4800 Total Cost (B)2.9611840 Profit (A - B)1.044160 Working Note: Sales = 4000 * 4£ = 16000£ Material cost = 0.4kg*2.40£*4000 = 3840£ Labour cost = 8£*6/60*4000 = 3200£ Fixed overhead = 4800£ Calculation of variance ParticularBudgetedFixedActual Sales160001400013820 Material384033603420 Labour320028002690 Fixed overhead480048004900 Profit416030402810 Sales variance ParticularsVariance Sales volume variance( 4160 - 3040)1120 (A) Sales price variance( 14000 - 13820)180 (A) ParticularsFormulaCalculationNet variance 15
Material price variance AQ*(SP-AP)1425(2.4£ - 2.4£)Zero Material usage variance (SQ-AQ)*SP[( 3500 *0.4)-(1425)* (2.40)] 60(Adverse) Total60 (Adverse) The labour variance ParticularsFormulaVarianceNet variance Labour rate variance(SR-AR)*SH[(8£-7.8£)*350]70 (f) Labour efficiency variance (SH-AH)*SR[(3500*0.1)-(345)]*8£40(f) Fixed overhead variance ParticularsVarianceNet variance Budgeted fixed production overhead 4800 Actual fixed overhead4900 Fixed overhead expenditure variance Budgeted -Actual4800 - 4900100 (A) Possible causes and corrective actions:Sales amount indicate negative variance to 2180£. The possible causes may be decreasing the per unit sales to 3.94£. On contrary, the total sales volume also gets declined to 3500 Units. To remove such variance per unit sales price and effective advertising and marketing can be done. However, per unit material price get increased to 0.97. Moreover, the budgeted and actual material quantity for 3500 units is 1400kg and 1425kg. Therefore, material cost variance is incurred amounted to 420£. The company should be advised that it should purchase material from the other sources at lower the price (Bisbe,Batista-Foguet and Chenhall, 2007). On contrary, the labour cost variance and overhead variance arrived to 510£ and (100) £. The reason for the labour cost variance is that the decided labour hour per unit is 400. However, actual labour hours take place for 345 16
hours. Further, the budgeted and actual labour rate are 8£ and 7.8£ respectively. Therefore, to remove these variances the company should improve the labour efficiency. AC 4.2 Operating statement reconciling budgeted and actual results ParticularPer unitBudgeted(4000 Units)Per unitActual(3500)Variance Sales4160003.9413820-2180 Material0.9638400.973420420 labour0.832000.772690510 Fixed Overhead48004900-100 Total2.96118403.1411010830 Operating profit1.0441600.828101350 AC 4.3 Responsibility centres There are various departments that operate in any organization. In context to given scenario,purchasedepartment,salesdepartmentandproductiondepartmentcantake decisions through using these variances. Purchase department should clearly identify the quantity and rate of material requirements. However, sales department is responsible for achieving the target sales in unit as well as value terms. Jeffrey and Son’s Ltd. sales do not meet the budgeted values. Therefore the department should analyse the reasons for it. In order to remove such variances organization can make effective marketing plans. Moreover, selling price per unit and customer demand also should be analysed (Kokubu and et. al., 2009). Further, the production department is responsible for producing the adequate amount of quantity as per the market requirement. In context to Jeffrey & Son's, cost can be increasing due to higher the labour charges, higher purchases of raw material and other operating expenditures. Further, the sales variance may be arise due to lower the business sales because of lower the selling prices from 4£ to 3.94£. Further, material prices may got increase due to higher the material prices per unit from 0.96£ to 0.97. Another, lower the number of unit’s sales causes lowers the sales and also the profits. This in turn, profits may get decrease from the set budgeted targets of Jeffrey & Son's. Moreover, spoilage and wastage of raw material also tends to improve the material cost of Jeffrey & son's. Furthermore, higher the product cost and lower the sales prices results in lower the profit per unit from 1.04£ to 0.8£. 17
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CONCLUSION The presented report conclude that by adopting variety of management tools business can take necessary decisions for attaining the organization goals and its objectives. Moreover, it helps to compete effectively from the market competitors. It helps to reduce the cost so as to improve business operational performance. This in turn, results in long run survival of the business organization. 18
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