Project Report: Development of Electro Magnetic Braking System, CE 3

This report presents the development of an electromagnetic braking system, detailing the project background, objectives, and the author's role in the design and implementation. The project focuses on an innovative braking mechanism for vehicles, including LMVs and HMVs, utilizing electromagnetic principles. The report covers the project's characteristics, objectives, and the engineering knowledge applied, such as the use of AC supply and electromagnets. It also addresses identified issues like battery dependency and spring mechanisms, along with proposed solutions. The author's responsibilities included system design, data collection, and ensuring project execution. The report highlights the advantages of electromagnetic brakes over traditional friction brakes, their application in heavy vehicles, and the potential for future development, including integration with ABS systems. The document concludes with a review of the project, emphasizing the author's contributions and the broader applications of the technology.

COMPETENCY
DEMONSTRATION REPORT
Career Episode 3
RAVI DHANGER

CE 3.1 Project Information
Name of the project: Development of Electro Magnetic Braking System
Location of the project: [Please fill]
Project Duration: [Please fill]
Organization: [Please fill]
Role and Designation during the time: [Please fill]
CE 3.2 Project Background
CE 3.2.1 Characteristics of the project
An electromagnetic slowing mechanism is another idea. This undertaking is another
innovation of slowing mechanism. Electromagnetic stopping mechanism is new slowing
mechanism it is utilized as a part of LMV also, HMV like jeep, transports, auto, truck, prepare
and engine bicycles. The electromagnetic braking framework are additionally called electro-
mechanically brake. The future to exceedingly delivered mishap to utilize this slowing
mechanism to maintain a strategic distance from the mischance is also included. These slowing
mechanisms are portrayed in working of model. An electromagnetic slowing mechanism utilized
attractive power while connected the compel on brake; however the power is transmitted on
physically work the brake. The rake plate is associated with the pole and electromagnetic pack is
joining in an edge. The power source is utilized in power. The electric power connected to the

attractive curl to the built up the attractive field in armature curl and draws in the electromagnet
aluminium circle. To connected the brake and ceased the street haggle.
CE 3.2.2 Objectives developed for the project
There are many objectives of using this project. The objectives are given below.
 To design the outline for the electromagnetic braking system.
 To understand the mechanism of the electromagnetic braking system.
 To understand the functionality of the braking system and the electromagnetic
principle.
 To design the main working principle of the system.
CE 3.2.3 My area of work
I have done the design of the system which is based upon the Electro Magnetic Braking
System. I have also designed the outline of the system and I have also made the system more
advanced by making some important features which are included in terms of making the system
more advanced. I have collected all the data from several internet resources and also have
provided the information in terms of making this project well executed.
CE 3.2.4 Project Group
I have done this project under the supervision of my project guide and he has helped me a
lot in making this project. There were also several engineered in the mechanical department who
have also introduced me with several instruments and their mechanism. I was also thankful to all
those employees and the project manager of the company for assisting me in the project and to
teach me a lot.

CE 3.2.5 My responsibilities throughout the project
I had the responsibility to make the system which is based upon the main design of the
electromagnetic braking system. I had also the responsibility to make the project properly
executed. I had the responsibility to prove the assurity of the information which are used in this
project.
CE 3.3 Distinctive Activity
CE 3.3.1 Comprehending the theory of the project
The guideline of braking in street vehicles includes the transformation of dynamic vitality
into warm vitality. While venturing on the brakes, the driver charges a ceasing power a few times
as capable as the power that puts the auto in movement and disperses the related active vitality as
warmth. Brakes must have the capacity to capture the speed of a vehicle in brief times of time
notwithstanding how quick the speed is. Therefore, the brakes are required to be able to produce
high torque and engrossing vitality at to great degree high rates for brief timeframes.
Electromagnetic brakes work electrically, yet transmit torque mechanically. This is the reason
they used to be alluded to as electro-mechanical brakes. Throughout the years, EM brakes
progressed toward becoming known as electromagnetic, alluding to their incitation technique.
The assortment of uses what's more, brake plans has expanded drastically, however the
fundamental operation continues as before. Single face electromagnetic brakes make up around
80% of the greater part of the power connected brake applications. By utilizing the
electromagnetic brake as supplementary impediment gear, the contact brakes can be utilized less
much of the time, and in this way for all intents and purposes never achieve high temperatures.
The brake linings would last impressively longer before requiring upkeep, and the conceivably

"brake blur" issue could be kept away from. In inquire about directed by a truck maker, it was
demonstrated that the electromagnetic brake accepted 80 percent of the obligation which would
some way or another have been requested of the customary administration brake. Moreover, the
electromagnetic brake keeps the perils that can emerge from the drawn out utilization of brakes
past their ability to disseminate warm. This is well on the way to happen while a vehicle diving a
long slope at fast. The establishment of an electromagnetic brake isn't extremely troublesome. It
needn't bother with a backup cooling framework. It does not impact on the effectiveness of
motor. Electromagnetic brake additionally has better controllability. Warm dependability of the
electromagnetic brakes is accomplished by methods for the convection and radiation of the
warmth vitality at high temperature. The electromagnetic brakes have great warmth
dissemination proficiency. Electromagnetic brakes have better warm dynamic execution than
normal rubbing brakes.

Figure 1: Circuit diagram of electromagnetic braking system
CE 3.3.2 Engineering knowledge and skills applied in the project
The electromagnet is stimulated by the AC supply where the attractive field created is
utilized to give the braking system. At the point when the electromagnet isn't invigorated, the
turn of the circle is free and quickens consistently under the activity of weight to which the pole
is associated. At the point when the electromagnet is stimulated, attractive field is delivered
accordingly applying brake by impeding the turn of the plate and the vitality consumed is
showed up as warming of the circle. So when the armature is pulled in to the field the halting
torque is moved into the field lodging and into the machine outline decelerating the heap. The

AC engine makes the plate to pivot through the pole by methods for pulleys associated with the
pole.
CE 3.3.3 Accomplishment and task performed
I have done the design of the system which is based upon the Electro Magnetic Braking
System. I have also designed the outline of the system and I have also made the system more
advanced by making some important features which are included in terms of making the system
more advanced. I have collected all the data from several internet resources and also have
provided the information in terms of making this project well executed.
CE 3.3.4 Identified issues and their solutions
3.3.4.1 Issues
There are many issues which are found during this project. The dependency on battery
energy to invigorate the stopping mechanism depletes down the battery much speedier. Because
of remaining attraction introduce in electromagnets, the brake shoe sets aside opportunity to
come back to its unique position. An extraordinary spring system should be accommodated the
brisk return of the brake shoe.
3.3.4.2 Solutions
The solution for these problems can be defined by creating the circuit diagram in more
advanced form. The instruments of the system which is also implemented in the system should
be better sensitivity and of better efficiency.
CE 3.3.5 Plan to produce creative and innovative work
. This is well on the way to happen while a vehicle diving a long slope at fast. The
establishment of an electromagnetic brake isn't extremely troublesome. It needn't bother with a

backup cooling framework. It does not impact on the effectiveness of motor. Electromagnetic
brake additionally has better controllability. Warm dependability of the electromagnetic brakes is
accomplished by methods for the convection and radiation of the warmth vitality at high
temperature. The electromagnetic brakes have great warmth dissemination proficiency.
Electromagnetic brakes have better warm dynamic execution than normal rubbing brakes.
CE 3.3.6 Collaborative work
I have done this project under the supervision of my project guide and he has helped me a
lot in making this project. There were also several engineered in the mechanical department who
have also introduced me with several instruments and their mechanism. I was also thankful to all
those employees and the project manager of the company for assisting me in the project and to
teach me a lot.
CE 3.4 Project Review
CE 3.4.1 Project Overview
With every one of the upsides of electromagnetic brakes over rubbing brakes, they have
been broadly utilized on substantial vehicles where the „brake fading‟ issue exists. A similar
idea is being produced for application on lighter vehicles. The idea planned by us is only a model
furthermore, should be produced more as a result of the previously mentioned disservices. These
Electromagnetic brakes can be utilized as a helper slowing mechanism alongside the grating
slowing mechanism to abstain from overheating and break disappointment. ABS use can be
ignored by essentially utilizing a smaller scale controlled electromagnetic circle stopping

mechanism .These find tremendous applications in overwhelming vehicles where high warmth
dispersal is required.
CE 3.4.2 My contribution to work
I have done the design of the system which is based upon the Electro Magnetic Braking
System. I have also designed the outline of the system and I have also made the system more
advanced by making some important features which are included in terms of making the system
more advanced. I have collected all the data from several internet resources and also have
provided the information in terms of making this project well executed.