Johnston Products Case Study: Master Scheduling & Production Issues
VerifiedAdded on 2019/09/30
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Case Study
AI Summary
This case study focuses on the production scheduling challenges faced by Johnston Products, specifically the issues of "front-loading" the production schedule, leading to significant delays and inefficiencies. Justin Wang, the master scheduler, struggles with supervisors attempting to catch up on previous week's production shortfalls, causing the master schedule to be reconstructed frequently. The case examines several potential contributing factors, including outdated job standards, the emphasis on high utilization, high workforce turnover, and frequent engineering changes to the product designs. The assignment requires calculating the standard time required for production based on provided data, identifying the root causes of the problems, and developing a comprehensive plan to regain control of the production schedule under the existing constraints of the company. The analysis includes evaluating the impact of each factor and proposing strategies to improve scheduling accuracy, reduce delays, and enhance overall operational efficiency.
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