Quality and Continuous Improvement Assessment: Business Management

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Homework Assignment
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This document presents a comprehensive assessment on quality management and continuous improvement, addressing key aspects relevant to business management students. The assessment is divided into three parts, each covering specific topics from a textbook chapter. Part A explores definitions of quality, costs associated with poor quality, cornerstones of quality, characteristics of a quality culture, and the purpose and benefits of ISO 9001. Part B delves into continuous improvement methods, including Deming’s total quality management approach, lean quality management principles, and innovation introduction in the workplace, along with breakthrough improvement methods like Six Sigma and re-engineering. Part C focuses on total quality tools and techniques, such as the nominal group technique, control charts, fishbone diagrams, and cost-benefit analysis. The assignment provides detailed answers to theoretical questions, offering insights into various quality management concepts and their practical applications. This assignment is a valuable resource for students studying business management, leadership and related fields.
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ASSESSMENT COVER SHEET
QUALIFICATION: Advanced Diploma of Business/ Advanced Diploma of Marketing/
Advanced Diploma of Management
UNITS: BSBMGT608 Manage innovation and continuous improvement and BSBMGT619 Identify and
implement business innovation
Candidates: Submit this entire document
CANDIDATE to complete this section
Name:
Student ID:
Email address:
Trainer name: Catherine Gavigan
Date submitted:
Date resubmitted (1) Date resubmitted (2) IF ASSESSMENT TAKEN HOME BY STUDENT FOR CORRECTIONS:
I confirm that I am taking the marked assessment home to make
corrections. In case the assessment is misplaced or lost, I understand
that it is my responsibility to resubmit the assessment again.
Signature:
Date:
Candidate declaration—By signing below, I declare that:
no part of this assessment has been copied from another person’s work with the exception of where I have listed or referenced documents or work and
that no part of this assessment has been written for me by another person. I understand and accept the assessment for the unit/s.
Signed: ___________________________ Date: __________________________
ASSESSOR to complete this section
RESULT IN EACH ASSESSMENT ITEM Comments
Satisfactory Unsatisfactory Did not submit
Assessment 1 – Part A
Assessment 1 – Part B
Assessment 1 – Part C
Assessment 2 – Part A
Assessment 2 - Part B
ASSESSOR to complete this section
Name of assessor:
Date portfolio review completed: Assessor Signature:
Overall Results C NYC
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Pack - Version September 2017 Page 1 of 24
STUDENT NAME: ___________________________________________________________ STUDENT ID: ________________
ASSESSMENT RECEIPT DATE: ________________________ RECEIVED BY: ________________________ (ACTB staff to sign)
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Oral testing (if applicable)
Assessors may ask the candidate oral questions to gather further
supporting evidence, where written evidence is deemed to be
incomplete or insufficient.
Comments:
ASSESSMENT GUIDELINES FOR STUDENTS
You need to achieve a ‘Competent’ grade in ALL the assessments items to be granted a ‘Competent’ grade
in the unit.
In case you are not able to achieve a ‘Competent’ grade in any assessment task, you will be given three
(3) attempts to resubmit your assessment. Your trainer will be available to assist you in any areas of
difficulty. Please discuss the assessment with your trainer to seek advice on how you can achieve
competency in the unit.
Where relevant, oral questions may be asked to gather more information on your knowledge, skills and
competence in the unit.
A holistic approach is used to assess your skills relevant to this qualification. The skills are assessed across
the different units offered within this qualification. Where a skill relevant to this unit is not assessed
within this assessment pack, please note that the skill will be assessed in another unit.
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Assessment 1- Theory Questions
This assessment has THREE parts
PART A
(Read Pages 587- 600 from Chapter 20, “Satisfying the quality and continuous improvement imperative”, Cole, K
Management: Theory and Practice (5th edition) and answer the questions below)
1. How would YOU describe quality?
There are various definitions of quality from quality gurus. The first definition as advocated by Philip
Crosby is that quality is conformance to requirements; he also says that quality reduces cost and raises
profits. The other guru who made a considerable contribution to quality was Joseph juran who defined
quality as fitness for use. Those two are the main definitions of quality.
2. What are some of the costs to the business if the offer poor quality products or services?
There are many costs of poor quality, but in order to breakdown them to be easily understood they are
generalized into four major ones which are;
Prevention cost-these are costs that are incurred even before the actual production of goods and
services, they are pre-determined. They include quality assurance, quality planning inspection and
miscellaneous costs.
Appraisal cost-
Internal failure cost-these are kinds of costs that are internal in nature. They are discovered before the
products are released to the customers and on the producer know about them as they are not
transferred to the final customer. These are costs as a result when the outcome fails to meet the set
forth standards. Examples are; wastes, scrap, rework and re-inspection costs.
External failure cost-these are products that are produced and delivered to the final customer without
detection of any failure, the customer is the one who identifies the failure and notifies the producer.
They include; litigation cost, refused goods cost and repair and servicing of returned goods cost.
3. List the four cornerstones of quality.
Culture-this is how generally business is done.
Work systems and procedures
Relationships and a quality supply chain
Continual systems improvements.
4. What are some of the characteristics of a quality culture?
a. Communication
b. Customer focus
c. Involvement and commitment
d. Leadership
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e. Supplier relationship
f. Planning
5. What can you do to improve the systems and processes in your workplace?
a. Identify the quality of finished products
b. Manage your supplier relationship
c. Identify your process
d. Identify your follow up services.
6. What is the purpose of ISO 9001 series?
It is a powerful sales tool for all the organizations that have attained it. This is because it is a symbol of
conformance to set standards and achievement of such.
Improved quality and services, ISO standards are not given to just any organization, they have to work
towards it thus it is a proof that they offer quality in whatever they do.
Minimal returns and complaints, due to the consistency of provision of quality services and products it
is rare to find returns and complaints in certified organizations as they have to uphold their value.
Cost reductions, ISO certification aid to reduce cost as there are set standards that have to be met
failure to which actions are taken. As a result, they continuously produce consistent products of high
quality.
It eliminates inspection of products in markets as exports. Recognition of the organization gives it a
competitive edge in the market to uncertified organizations.
Achievement of continuous improvement, it drives change in an organization towards perfection.
7. What are the benefits of international standards?
Increase in profit margins
Increase in government revenue
Growth of economy
Diversification of organizations business.
8. Explain the three levels of documentation required for quality systems.
I. A quality manual is necessary to describe policies and objectives.
II. Operational procedures which are used to cover departments and work tasks.
III. Work instructions- they detail how the tasks are to be carried out in the manner planned.
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9. What do you understand by ‘managing the entire value chain’?
These means the ability of the business to take control of the activities that help in adding value to the
products they produce. The managers have a duty to modify the products or processes to meet the
needs of the customers.
PART B
(Read Pages 600- 615 from Chapter 20, “Satisfying the quality and continuous improvement imperative”, Cole, K
Management: Theory and Practice (5th edition) and answer the questions below)
10. What are the five key questions you should ask for continuous improvement?
How can you do this better?
How can you do this cheaper?
How can you do this easier?
How can you do this faster?
How else can you do this?
Incremental improvement methods
11. What are the key features of Deming’s total quality management approach?
Create constancy of purpose
Adopt a new philosophy
Stop depending on mass inspection
Ignore price tags
Forever improve the system
On the job training
Supervision
Drive out fear
Break down barriers between departments
Reasonable request of the workforce
Focus on quality and provide support
Institute vigorous program of education and training.
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12. Explain the three principles of the ‘lean’ quality management method?
The main emphasis of lean quality management is to maximize customer value while reducing
wastes.
There are three basic principles which guide this method; purpose, process and people
principles.
Purpose- this directs the organization on the problem of the customer and how best to address
it and its overall prosperity.
Process- this is the route to be adopted by the organization to get the desired outcome.
People- this is a principle which identifies the responsible individuals of each process through
from the start up to the end.
13. What are the four steps you can take to introduce an innovation in your workplace?
Step 1: Order from management & targets. ...
Step 2: Strategic orientation of innovation activities. ...
Step 3: Specify search fields. ...
Step 4: Start the search for ideas.
Step 5: Design of the innovation process
Breakthrough improvement methods
14. What are the potential benefits of re-engineering?
Some of the benefits of re-engineering are;
Empowerment of employees
It is a good way eliminating waste and obsolete processes.
Reduces costs and lead time.
Leads to improvement in business processes.
15. What are the five steps to Six Sigma?
Define customer value and opportunities for improvement
Measure your current performance to know your position
Analyze current position to find areas of improvement
Improve performance to the desired level
Control performance in the manner which you expect it to be moving.
16. Explain the three methods your team and you can use to improve continuously?
Benchmarking
Measuring success
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After action review
PART C
(Read Pages 615-638 from Chapter 20, “Satisfying the quality and continuous improvement imperative”, Cole, K
Management: Theory and Practice (5th edition) and answer the questions below)
17. What are the benefits of using total quality tools and techniques?
Reduces costs associated with wastes and rejected products in a firm.
Helps reduce costs associated with warranty and customer support.
process efficiency leading to improved profit per product or service
fiscal discipline through elimination of unnecessary steps and wasteful expenditure
Helps in reduction of scrap material.
Helps minimize repetition of work in a firm and also non-confirmation.
18. Explain the steps you would use for a nominal group technique with a team
These technique is usable by groups of any sizes to be able to derive a solution to a problem facing them
in their operations. The steps include:
The identification of problems
Generation of solution to the identified problems
Decision making on the solution to use in solving the identified problems in a firm
19. What is a control chart?
It is a pattern of performance for a given process and it acts as a template to check conformance and
deviation to set up standards.
20. What is a ‘fish bone diagram’ technique?
It is a diagram structured and used to identify effect patterns in which primary categories are pre-
determined.
21. What is cost benefit analysis?
This is a decision making tool which aids an organization whether to go ahead and implement a
decision or to abandon it. The aim is to analyze all the cost involved in implementing such decisions.
The benefits which are anticipated are also outlined and a critical comparison done. If the costs are
more than the benefits the decision is abandoned while if the benefits are more than the cost then it is
implemented.
22. For the following questions we will use ACTB as the model:
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a. To continuously improve and innovate systems within ACTB, list at least three internal and
external sources from where we can gather information about business markets, customers and
methods
i. Websites
ii. Books and publications
iii. Seminars and meetings
b. Do you think the structure and goals of ACTB allows for innovation (in terms of changing
processes, relationships and methods)? Why or why not?
c. Compare ACTB’s culture versus traditional business models (for example, Qantas)
d. List three legal, ethical and security issues related to ACTB’s innovation plan?
e. Draw a flow chart below for the process of paying your fees at ACTB
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Assessment 2- Case Study
Read the Case Study below and respond to the questions that follow:
LittleOfficeWorx (LOW) is a small office supplies business based in Sydney. It was established in
2005. It was very successful till two years ago, however profits have declined by 10% each year
over the last two years. On average the business achieves annual gross sales of $2 million
($2,000,000)
LOW has a very simple business model. It has two retail stores, one in a western suburb Sydney
(Store 1) and the other in a southern suburb of Sydney (Store 2). The stores stock office supplies
such as paper, stationery, printers, computers and accessories and office furniture. 20% of the
customers come into the store and buy off the shelf products. On average, the sale per customer
in the shop is $1000 per year. The stores also service 700 small businesses by providing them a
door-to-door delivery service. This makes up 75% of the sales. An average business customer
contributes $2,500 towards the gross sales of the business. A majority of the small businesses are
located in northern suburbs in Sydney. The remaining 5% sales are through online orders from
customers all over Australia. An average online order is worth $200.
Store 1 contributes 65% of the total sales revenue. Store 2 contributes 35% of the total sales
revenue.
LOW buys its products from 6 wholesalers. Two of the wholesalers are located in Sydney. One is
located in Brisbane, one in Perth and the remaining two are located overseas. LOW orders its
products from its wholesalers once every two months. The delivery can take up to 4 weeks.
Sometimes, deliveries from the overseas wholesalers have taken 10 weeks resulting in a severe
under-supply of products that are high-in demand. The stock from the wholesalers is delivered to
the LOW warehouse in North Sydney, which is approximately 40ks away from the LOW retail
stores. Once the stock arrives in the warehouse, it is counted, checked, labelled and placed in the
warehouse. Depending on the sales as the retail stores, the required quantities of stock is
transported by trucks from the LOW warehouse to the LOW retail stores once a month. The cost
of each trip is $4,400, including the costs of packing, unpacking, labour and fuel.
LOW has 6 full-time staff in each store and 2 employees in the warehouse. The owner visits the
stores and warehouse sometimes. The overall responsibilities for the management of the business
have been assigned to the Chief Operations Officer.
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Staff details:
STAFF NAME LOCATION POSITION KEY DUTIES
Rowan
Atkinson
NA Owner Strategic planning
Not much involvement in day to day operations
Sheila Adao All
locations
Chief
Operations
Officer
Overall responsibility for the day-to-day operations of the
whole business
Business Planning
Budget management
Ordering stock from wholesalers
Managing relationships with wholesalers and other service
providers
Human resource planning and management
Staff training
STORE 1
Abigail Smith Store 1 Store Manager Managing the floor stock
Ordering stock from the warehouse
Managing staff in the store
Customer complaint handling
Achieving sales goals
Becky Wang Store 1 Receptionist Taking incoming telephone calls and directing them to other
staff, if needed
The only person responsible for taking orders from business
customers over the phone
Handling customer complaints on the phone
General office duties
Gina Jones Store 1 Sales Assistant Assisting customers on the shop floor
Helping with store display and stocking the shelves, as directed
Kia Takayashi Store 1 Sales Assistant Assisting customers on the shop floor
Helping with store display and stocking the shelves, as directed
Sumit Goyal Store 1 Sales Assistant Assisting customers on the shop floor
Helping with store display and stocking the shelves, as directed
James Cook Store 1 Floor Stock
Assistant
Keeping track of the stock in the area behind the retail shop
Packing orders for business customers (He is the only staff
member who has this responsibility. No one else is trained for
this task. If he takes leave, the orders get delayed)
Dispatching the orders to business customers through local
courier companies
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STORE 2
John Gomez Store 2 Store Manager Managing the floor stock
Ordering stock from the warehouse
Managing staff in the store
Customer complaint handling
Achieving sales goals
Brittany Ali Store 2 Receptionist Taking incoming telephone calls and directing them to other
staff, if needed
The only person responsible for taking orders from business
customers over the phone
Handling customer complaints on the phone
General office duties
Sunita Ayer Store 2 Sales Assistant Assisting customers on the shop floor
Helping with store display and stocking the shelves, as directed
Phillip Kim Store 2 Sales Assistant Assisting customers on the shop floor
Helping with store display and stocking the shelves, as directed
Anne Maison Store 2 Sales Assistant Assisting customers on the shop floor
Helping with store display and stocking the shelves, as directed
Tom Walters Store 2 Floor Stock
Assistant
Keeping track of the stock in the area behind the retail shop
Packing orders for business customers (He is the only staff
member who has this responsibility. No one else is trained for
this task. If he takes leave, the orders get delayed)
Dispatching the orders to business customers through local
courier companies
WAREHOUSE
Ali Ahmed Warehouse Warehouse
Supervisor
Managing warehouse stock
Advising the COO regarding stock levels
Ensuring stock is dispatched to retail stores as required
Nicky Sharp Warehouse Warehouse
Assistant
Assisting in storage and packing
Assisting in loading and unloading stock from trucks
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In the last few months complaints from customers have increased. The key complaints are as
follows:
A. PROBLEM A: It is very difficult to locate the items in the store as the stock in the shelves
is not stocked in any particular order. The customers in the store are going around in
circles trying to find the items they want. They always have to find the shop Sales
Assistants to help to locate the products. (The Sales Assistants are very busy all the time
helping customers to find the items they want). An average sale can take up to 1 hour of
staff and customer time. On average the staff wages are $30 per hour. A customer who
comes to the store generates an average sale of $1000 per year.
B. PROBLEM B: The deliveries to the local businesses are often incorrect and delivered very
late. The businesses call the Retail Store and dictate their order on the phone to the
Receptionist. The Receptionist takes down the order on an ‘Order Form’ manually. She
then photocopies the hand-written Order Form and gives a copy to the Floor Stock
Assistant, who packs the order. He then arranges a local Courier to pick up the order from
the Retail Shop and deliver to the local business. If the order is delayed, the Receptionist
gets angry calls from the business customers. If the order is incorrect, the Receptionist
has to re-write the orders on the phone. The orders have to be re-packed and resent to
the businesses. Each additional delivery run costs $385, including transport and labour
costs. LOW is losing a number of its business customers due to this problem. On average,
the loss of one business customer results in $2,500 in lost revenue. Last year, LOW lost 28
business customers due to this problem alone.
C. PROBLEM C: The Retail Shop often tells the customers that the products are out of stock.
The reason for this is because the products have either not been delivered from the
wholesaler to the Warehouse. Alternatively, the products are in the warehouse, but have
not yet been transported to the Retail Shops. This causes customers to be very angry with
the staff.
D. PROBLEM D: Some products are faulty. One of the overseas wholesalers has been
supplying very cheap tablets, which have been a very popular product amongst
customers. However, in the last 12 months, 50% of the tablets have been returned as they
are faulty. This has cost LOW $300 per tablet in replacement costs and staff time.
IMPORTANT: Note that 70% of the complaints relate to Store 1.
You have been requested to suggest strategies for quality and continuous improvement.
Complete the tasks below.
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