PaddyCheck Instrument: Analyzing Rice Quality and Physical Properties
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AI Summary
This report focuses on the PaddyCheck instrument, designed for the analysis of rice quality. It details the instrument's functionality, which includes measuring physical properties such as kernel size, shape, texture, and translucency of paddy and brown rice. The instrument aims to provide quick and objective quality control, correlating these properties with key parameters like Head Rice Yield (HRY) and chalkiness, which are crucial for the rice industry. The report describes the instrument's mechanics, including a touchscreen interface, USB ports, and a singulation system that measures each kernel separately. The PaddyCheck is designed as a standalone instrument and utilizes a disc with cavities to accommodate individual rice kernels, enhancing the accuracy of measurements. The instrument provides a solution to traditional manual evaluations that can be subjective and time-consuming, offering a more efficient and reliable method for assessing rice quality. The report highlights the importance of instruments like PaddyCheck in optimizing rice production and quality control in the global market.

instruments
Article
PaddyCheck—An Instrument for Rice
Quality Determination
Jeanette Purhagen1 ID , Raivo Loosme1, Nils Wihlborg1, Jenny Fjällström2,*, Peter Åberg2,
Henrik Andrén1, Gunnel Wihlborg1, Torbjörn Mikaelsson2, Martin Lagerholm2 ID
and Frans Lindwall2
1 Perten Instruments AB, Garnisonsgatan 7A, SE-254 66 Helsingborg, Sweden;
jeanette.purhagen@food.lth.se (J.P.); rloosme@perten.com (R.L.); wihlborg.nils@gmail.com (N.W.);
handren@perten.com (H.A.); wihlborg.gunnel@gmail.com (G.W.)
2 Perten Instruments AB, P.O. Box 9006, SE-129-09 Hägersten, Sweden; paberg@perten.com (P.A.);
tmikaelsson@perten.com (T.M.); mlagerholm@perten.com (M.L.); flindwall@perten.com (F.L.)
* Correspondence: jfjallstrom@perten.com; Tel.: +46-703-133-116
Received: 26 April 2018; Accepted: 2 July 2018; Published: 3 July 2018
Abstract:Severalof the rice quality parameters are nowadays determined manually or partly
manually, which leads to subjective results. In order to analyse the rice quality and avoid most of the
manual handling, the PaddyCheck instrument was mainly developed to measure the paddy/rough
rice kernels.However,the design and technique of the instrument are also suitable for brown
rice kernels.The PaddyCheck instrument measures the physical properties of the rice kernels as
well as texture properties and translucency.Initial calibrations have been developed to correlate
these properties with the Head Rice Yield and Chalkiness, which are two of the most common and
important quality parameters for rice.
Keywords: paddy rice; HRY; rice quality
1. Introduction
Rice is the 3rd most produced grain in the world [1]. The three largest producers are China
with 28% of the total rice production, India with 22% and Indonesia with 10% [2]. From the global
rice production, 80% is used for food, while 3.5% is used for feed [2]. Therefore, it is of immense
interest to have good quality control methods for the rice.The quality of rice is determined by the
physical, physicochemical and the functional properties. These properties include the variety, kernel
size and size homogeneity, aroma, panicles properties, shape type, head rice yield (HRY), chalkiness
and cooking properties (gelatinization, retrogradation, stickiness etc.).Several of these properties
require manual evaluations, which can affect the objectivity and will differ between different evaluators
worldwide [3,4].
Since some of these properties, such as HRY, can be directly related to the value that the crop will
have for the miller, a quick and objective quality control determination is needed that can be performed
directly on paddy kernels in more facilities and closer to the farmers.Nowadays, samples are sent
away to different reference labs to be test-milled, which can result in the farmer waiting 4–5 days to
obtain the results.The ISO 6646:2011 standard method used for the HRY determination procedure
consists of several subjective, manual and time-consuming steps, including preparations, de-husking
and milling, before the HRY can be calculated [5].
Severalfactors affect the HRY measurement.Cracking and fissures can appear before and
during harvest, during storage and during the drying process, which results in kernel breakage [6,7].
Instruments 2018, 2, 11; doi:10.3390/instruments2030011 www.mdpi.com/journal/instruments
Article
PaddyCheck—An Instrument for Rice
Quality Determination
Jeanette Purhagen1 ID , Raivo Loosme1, Nils Wihlborg1, Jenny Fjällström2,*, Peter Åberg2,
Henrik Andrén1, Gunnel Wihlborg1, Torbjörn Mikaelsson2, Martin Lagerholm2 ID
and Frans Lindwall2
1 Perten Instruments AB, Garnisonsgatan 7A, SE-254 66 Helsingborg, Sweden;
jeanette.purhagen@food.lth.se (J.P.); rloosme@perten.com (R.L.); wihlborg.nils@gmail.com (N.W.);
handren@perten.com (H.A.); wihlborg.gunnel@gmail.com (G.W.)
2 Perten Instruments AB, P.O. Box 9006, SE-129-09 Hägersten, Sweden; paberg@perten.com (P.A.);
tmikaelsson@perten.com (T.M.); mlagerholm@perten.com (M.L.); flindwall@perten.com (F.L.)
* Correspondence: jfjallstrom@perten.com; Tel.: +46-703-133-116
Received: 26 April 2018; Accepted: 2 July 2018; Published: 3 July 2018
Abstract:Severalof the rice quality parameters are nowadays determined manually or partly
manually, which leads to subjective results. In order to analyse the rice quality and avoid most of the
manual handling, the PaddyCheck instrument was mainly developed to measure the paddy/rough
rice kernels.However,the design and technique of the instrument are also suitable for brown
rice kernels.The PaddyCheck instrument measures the physical properties of the rice kernels as
well as texture properties and translucency.Initial calibrations have been developed to correlate
these properties with the Head Rice Yield and Chalkiness, which are two of the most common and
important quality parameters for rice.
Keywords: paddy rice; HRY; rice quality
1. Introduction
Rice is the 3rd most produced grain in the world [1]. The three largest producers are China
with 28% of the total rice production, India with 22% and Indonesia with 10% [2]. From the global
rice production, 80% is used for food, while 3.5% is used for feed [2]. Therefore, it is of immense
interest to have good quality control methods for the rice.The quality of rice is determined by the
physical, physicochemical and the functional properties. These properties include the variety, kernel
size and size homogeneity, aroma, panicles properties, shape type, head rice yield (HRY), chalkiness
and cooking properties (gelatinization, retrogradation, stickiness etc.).Several of these properties
require manual evaluations, which can affect the objectivity and will differ between different evaluators
worldwide [3,4].
Since some of these properties, such as HRY, can be directly related to the value that the crop will
have for the miller, a quick and objective quality control determination is needed that can be performed
directly on paddy kernels in more facilities and closer to the farmers.Nowadays, samples are sent
away to different reference labs to be test-milled, which can result in the farmer waiting 4–5 days to
obtain the results.The ISO 6646:2011 standard method used for the HRY determination procedure
consists of several subjective, manual and time-consuming steps, including preparations, de-husking
and milling, before the HRY can be calculated [5].
Severalfactors affect the HRY measurement.Cracking and fissures can appear before and
during harvest, during storage and during the drying process, which results in kernel breakage [6,7].
Instruments 2018, 2, 11; doi:10.3390/instruments2030011 www.mdpi.com/journal/instruments
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Instruments 2018, 2, 11 2 of 10
Furthermore,the degree of milling,handling procedures,harvest moisture and moisture content,
immature kernels, diseases, chalkiness and mixture of slender type influences the HRY [8–14].
The quality parameter chalkiness, which is also called white belly, is a measurement of the opacity
of the endosperm, which can reduce the hardness of the kernels [15,16]. Chalkiness can occupy >50%
of the kernel area and can be caused by both varietal and environmental factors, such as the packing
degree and morphology of the starch granules, high temperature, insufficient nutrition supply and the
durability of the ripening [17–20]. Traditionally, chalkiness was measured manually, although the use
of image analysis methods has been very convenient and are now commonly used [21,22].
The aim of and motivation behind the development of the first PaddyCheck instrument was to
develop a portable instrument that can measure physical properties, crack resistance and translucency
of paddy rice samples in a fast, objective and easy way. The measurement of the physical properties
would provide information about the length and shape (i.e., the ratio between the length and the
width), which is an important characteristic for determining quality [4]. Lu and Siebenmorgen [23]
found a good correlation between the HRY and compression force,which shows that the texture
measurement can be used in the determination of the HRY.The crack resistance uses the texture
measurement to determine the break resistance with a force up to 17 N of each kernel in the sample.
Chalky kernels have higher opacity than non-chalky kernels and by measuring the translucency of the
kernels, the chalkiness of the kernels might be determined. Fang et al. [24] showed that multiple rice
quality parameters, such as size, HRY and chalkiness, could be determined by using image analysis
on the milled rice. However, since the degree of milling affects the HRY [8], it would be preferable to
measure the paddy rice directly.Thus, an instrument that combines texture measurements, colour,
size and shape as well as translucency of the kernels with limited manual handling and preparations
of the samples would have a great potential for measuring the quality of rice kernels.Today rice is
typically analysed as brown rice or milled rice with scanner type of instruments. The PaddyCheck is
the first instrument to analyse the paddy rice and to determine the main quality parameters for the
paddy rice trade.
2. Materials and Methods
The PaddyCheck instrument (Figure 1) is designed to be used for both paddy/rough rice
kernels and brown rice kernels.Kernels of both Indica and Japonica rice have been used during
the development, while the size dimensions of the paddy and brown rice used during the development
are shown in Table 1.The operator pours the kernels manually into the instrument and there are a
range of discs with different cavity sizes for different sorts of rice.
Instruments 2018, 3, x FOR PEER REVIEW 2 of 10
The quality parameter chalkiness, which is also called white belly, is a measurement of the opacity
of the endosperm, which can reduce the hardness of the kernels [15,16]. Chalkiness can occupy >50% of
the kernel area and can be caused by both varietal and environmental factors, such as the packing
degree and morphology of the starch granules, high temperature, insufficient nutrition supply and the
durability of the ripening [17–20]. Traditionally, chalkiness was measured manually, although the
use of image analysis methods has been very convenient and are now commonly used [21,22].
The aim of and motivation behind the development of the first PaddyCheck instrument was to
develop a portable instrumentthat can measure physical properties,crack resistanceand
translucency of paddy rice samples in a fast, objective and easy way. The measurement of the physical
properties would provide information about the length and shape (i.e., the ratio between the length
and the width), which is an important characteristicfor determiningquality [4]. Lu and
Siebenmorgen [23] found a good correlation between the HRY and compression force, which shows
that the texture measurement can be used in the determination of the HRY. The crack resistance uses
the texture measurement to determine the break resistance with a force up to 17 N of each kernel in
the sample. Chalky kernels have higher opacity than non-chalky kernels and by measuring the
translucency of the kernels, the chalkiness of the kernels might be determined. Fang et al. [24] showed
that multiple rice quality parameters, such as size, HRY and chalkiness, could be determined by using
image analysis on the milled rice. However, since the degree of milling affects the HRY [8], it would
be preferable to measure the paddy rice directly. Thus, an instrument that combines texture
measurements, colour, size and shape as well as translucency of the kernels with limited manual
handling and preparations of the samples would have a great potential for measuring the quality of
rice kernels. Today rice is typically analysed as brown rice or milled rice with scanner type of
instruments. The PaddyCheck is the first instrument to analyse the paddy rice and to determine the
main quality parameters for the paddy rice trade.
2. Materials and Methods
The PaddyCheck instrument (Figure 1) is designed to be used for both paddy/rough rice kernels
and brown rice kernels. Kernels of both Indica and Japonica rice have been used during the
development, while the size dimensions of the paddy and brown rice used during the development
are shown in Table 1. The operator pours the kernels manually into the instrument and there are a
range of discs with different cavity sizes for different sorts of rice.
Figure 1. The PaddyCheck Instrument.Figure 1. The PaddyCheck Instrument.
Furthermore,the degree of milling,handling procedures,harvest moisture and moisture content,
immature kernels, diseases, chalkiness and mixture of slender type influences the HRY [8–14].
The quality parameter chalkiness, which is also called white belly, is a measurement of the opacity
of the endosperm, which can reduce the hardness of the kernels [15,16]. Chalkiness can occupy >50%
of the kernel area and can be caused by both varietal and environmental factors, such as the packing
degree and morphology of the starch granules, high temperature, insufficient nutrition supply and the
durability of the ripening [17–20]. Traditionally, chalkiness was measured manually, although the use
of image analysis methods has been very convenient and are now commonly used [21,22].
The aim of and motivation behind the development of the first PaddyCheck instrument was to
develop a portable instrument that can measure physical properties, crack resistance and translucency
of paddy rice samples in a fast, objective and easy way. The measurement of the physical properties
would provide information about the length and shape (i.e., the ratio between the length and the
width), which is an important characteristic for determining quality [4]. Lu and Siebenmorgen [23]
found a good correlation between the HRY and compression force,which shows that the texture
measurement can be used in the determination of the HRY.The crack resistance uses the texture
measurement to determine the break resistance with a force up to 17 N of each kernel in the sample.
Chalky kernels have higher opacity than non-chalky kernels and by measuring the translucency of the
kernels, the chalkiness of the kernels might be determined. Fang et al. [24] showed that multiple rice
quality parameters, such as size, HRY and chalkiness, could be determined by using image analysis
on the milled rice. However, since the degree of milling affects the HRY [8], it would be preferable to
measure the paddy rice directly.Thus, an instrument that combines texture measurements, colour,
size and shape as well as translucency of the kernels with limited manual handling and preparations
of the samples would have a great potential for measuring the quality of rice kernels.Today rice is
typically analysed as brown rice or milled rice with scanner type of instruments. The PaddyCheck is
the first instrument to analyse the paddy rice and to determine the main quality parameters for the
paddy rice trade.
2. Materials and Methods
The PaddyCheck instrument (Figure 1) is designed to be used for both paddy/rough rice
kernels and brown rice kernels.Kernels of both Indica and Japonica rice have been used during
the development, while the size dimensions of the paddy and brown rice used during the development
are shown in Table 1.The operator pours the kernels manually into the instrument and there are a
range of discs with different cavity sizes for different sorts of rice.
Instruments 2018, 3, x FOR PEER REVIEW 2 of 10
The quality parameter chalkiness, which is also called white belly, is a measurement of the opacity
of the endosperm, which can reduce the hardness of the kernels [15,16]. Chalkiness can occupy >50% of
the kernel area and can be caused by both varietal and environmental factors, such as the packing
degree and morphology of the starch granules, high temperature, insufficient nutrition supply and the
durability of the ripening [17–20]. Traditionally, chalkiness was measured manually, although the
use of image analysis methods has been very convenient and are now commonly used [21,22].
The aim of and motivation behind the development of the first PaddyCheck instrument was to
develop a portable instrumentthat can measure physical properties,crack resistanceand
translucency of paddy rice samples in a fast, objective and easy way. The measurement of the physical
properties would provide information about the length and shape (i.e., the ratio between the length
and the width), which is an important characteristicfor determiningquality [4]. Lu and
Siebenmorgen [23] found a good correlation between the HRY and compression force, which shows
that the texture measurement can be used in the determination of the HRY. The crack resistance uses
the texture measurement to determine the break resistance with a force up to 17 N of each kernel in
the sample. Chalky kernels have higher opacity than non-chalky kernels and by measuring the
translucency of the kernels, the chalkiness of the kernels might be determined. Fang et al. [24] showed
that multiple rice quality parameters, such as size, HRY and chalkiness, could be determined by using
image analysis on the milled rice. However, since the degree of milling affects the HRY [8], it would
be preferable to measure the paddy rice directly. Thus, an instrument that combines texture
measurements, colour, size and shape as well as translucency of the kernels with limited manual
handling and preparations of the samples would have a great potential for measuring the quality of
rice kernels. Today rice is typically analysed as brown rice or milled rice with scanner type of
instruments. The PaddyCheck is the first instrument to analyse the paddy rice and to determine the
main quality parameters for the paddy rice trade.
2. Materials and Methods
The PaddyCheck instrument (Figure 1) is designed to be used for both paddy/rough rice kernels
and brown rice kernels. Kernels of both Indica and Japonica rice have been used during the
development, while the size dimensions of the paddy and brown rice used during the development
are shown in Table 1. The operator pours the kernels manually into the instrument and there are a
range of discs with different cavity sizes for different sorts of rice.
Figure 1. The PaddyCheck Instrument.Figure 1. The PaddyCheck Instrument.

Instruments 2018, 2, 11 3 of 10
Table 1. Size dimensions of paddy and brown rice used.
Length Width Thickness
Paddy/Rough 6–11 mm 1–3.4 mm 1–3.4 mm
Brown 5–9 mm 1–3.3 mm 1–3.3 mm
2.1. Mechanics
The PaddyCheck instrument is designed to be a standalone instrument. It has a built-in chargeable
battery and is equipped with a touchscreen, on which the test profiles are selected.The calibration
values and results are displayed in Figure 2. In addition, the instrument also has USB-ports to be used
for saving and processing raw data; and for connecting barcode readers or keyboards.
Instruments 2018, 3, x FOR PEER REVIEW 3 of 10
Table 1. Size dimensions of paddy and brown rice used.
Length Width Thickness
Paddy/Rough 6–11 mm 1–3.4 mm 1–3.4 mm
Brown 5–9 mm 1–3.3 mm 1–3.3 mm
2.1. Mechanics
The PaddyCheck instrument is designed to be a standalone instrument. It has a built-in chargeable
battery and is equipped with a touchscreen, on which the test profiles are selected. The calibration valu
and results are displayed in Figure 2. In addition, the instrument also has USB-ports to be used for savi
and processing raw data; and for connecting barcode readers or keyboards.
(a) (b) (c)
Figure 2. Touchscreen with selectable menus and displays. (a) Settings to define before analysis; (b)
Settings to calibrate the load cell; (c) The results.
2.2. Singulation
The instrument measures each kernel of the sample separately. The kernels are separated and
transported by a disc containing cavities to fit single rice kernels (Figure 3). Each disc has a specific
cavity size and the selection of disc can be optimized for the kernel size, which thus enhances the
analysis of the kernels. By choosing a suitable disc for the sample, the camera functions will b
improved as fewer kernels become stuck in the cavities and double kernels can be avoid. Four metal
scrapes are used to brush the singulation disc to get the kernel into the cavity in a correct position. If
the kernel sticks out from the cavity, the scrapes either swipes the kernel into the cavity or the kernel
will be removed by the scrapes and end up with the rest of the kernels to be measured. After the
measurements of a kernel are obtained, a small ejector pushes the used kernel out of the cavity, so it
ends up in the collecting tray (Figure 4).
Figure 3. Singulation disc with cavity size of 11 × 3.5 mm.
Figure 2.Touchscreen with selectable menus and displays.(a) Settings to define before analysis;
(b) Settings to calibrate the load cell; (c) The results.
2.2. Singulation
The instrument measures each kernel of the sample separately.The kernels are separated and
transported by a disc containing cavities to fit single rice kernels (Figure 3). Each disc has a specific
cavity size and the selection of disc can be optimized for the kernel size, which thus enhances the
analysis of the kernels.By choosing a suitable disc for the sample,the camera functions will be
improved as fewer kernels become stuck in the cavities and double kernels can be avoid. Four metal
scrapes are used to brush the singulation disc to get the kernel into the cavity in a correct position.
If the kernel sticks out from the cavity, the scrapes either swipes the kernel into the cavity or the kernel
will be removed by the scrapes and end up with the rest of the kernels to be measured.After the
measurements of a kernel are obtained, a small ejector pushes the used kernel out of the cavity, so it
ends up in the collecting tray (Figure 4).
Instruments 2018, 3, x FOR PEER REVIEW 3 of 10
Table 1. Size dimensions of paddy and brown rice used.
Length Width Thickness
Paddy/Rough 6–11 mm 1–3.4 mm 1–3.4 mm
Brown 5–9 mm 1–3.3 mm 1–3.3 mm
2.1. Mechanics
The PaddyCheck instrument is designed to be a standalone instrument. It has a built-in chargeable
battery and is equipped with a touchscreen, on which the test profiles are selected. The calibration valu
and results are displayed in Figure 2. In addition, the instrument also has USB-ports to be used for sav
and processing raw data; and for connecting barcode readers or keyboards.
(a) (b) (c)
Figure 2. Touchscreen with selectable menus and displays. (a) Settings to define before analysis; (b)
Settings to calibrate the load cell; (c) The results.
2.2. Singulation
The instrument measures each kernel of the sample separately. The kernels are separated and
transported by a disc containing cavities to fit single rice kernels (Figure 3). Each disc has a specific
cavity size and the selection of disc can be optimized for the kernel size, which thus enhances the
analysis of the kernels. By choosing a suitable disc for the sample, the camera functions will b
improved as fewer kernels become stuck in the cavities and double kernels can be avoid. Four metal
scrapes are used to brush the singulation disc to get the kernel into the cavity in a correct position. If
the kernel sticks out from the cavity, the scrapes either swipes the kernel into the cavity or the kernel
will be removed by the scrapes and end up with the rest of the kernels to be measured. After the
measurements of a kernel are obtained, a small ejector pushes the used kernel out of the cavity, so it
ends up in the collecting tray (Figure 4).
Figure 3. Singulation disc with cavity size of 11 × 3.5 mm.Figure 3. Singulation disc with cavity size of 11× 3.5 mm.
Table 1. Size dimensions of paddy and brown rice used.
Length Width Thickness
Paddy/Rough 6–11 mm 1–3.4 mm 1–3.4 mm
Brown 5–9 mm 1–3.3 mm 1–3.3 mm
2.1. Mechanics
The PaddyCheck instrument is designed to be a standalone instrument. It has a built-in chargeable
battery and is equipped with a touchscreen, on which the test profiles are selected.The calibration
values and results are displayed in Figure 2. In addition, the instrument also has USB-ports to be used
for saving and processing raw data; and for connecting barcode readers or keyboards.
Instruments 2018, 3, x FOR PEER REVIEW 3 of 10
Table 1. Size dimensions of paddy and brown rice used.
Length Width Thickness
Paddy/Rough 6–11 mm 1–3.4 mm 1–3.4 mm
Brown 5–9 mm 1–3.3 mm 1–3.3 mm
2.1. Mechanics
The PaddyCheck instrument is designed to be a standalone instrument. It has a built-in chargeable
battery and is equipped with a touchscreen, on which the test profiles are selected. The calibration valu
and results are displayed in Figure 2. In addition, the instrument also has USB-ports to be used for savi
and processing raw data; and for connecting barcode readers or keyboards.
(a) (b) (c)
Figure 2. Touchscreen with selectable menus and displays. (a) Settings to define before analysis; (b)
Settings to calibrate the load cell; (c) The results.
2.2. Singulation
The instrument measures each kernel of the sample separately. The kernels are separated and
transported by a disc containing cavities to fit single rice kernels (Figure 3). Each disc has a specific
cavity size and the selection of disc can be optimized for the kernel size, which thus enhances the
analysis of the kernels. By choosing a suitable disc for the sample, the camera functions will b
improved as fewer kernels become stuck in the cavities and double kernels can be avoid. Four metal
scrapes are used to brush the singulation disc to get the kernel into the cavity in a correct position. If
the kernel sticks out from the cavity, the scrapes either swipes the kernel into the cavity or the kernel
will be removed by the scrapes and end up with the rest of the kernels to be measured. After the
measurements of a kernel are obtained, a small ejector pushes the used kernel out of the cavity, so it
ends up in the collecting tray (Figure 4).
Figure 3. Singulation disc with cavity size of 11 × 3.5 mm.
Figure 2.Touchscreen with selectable menus and displays.(a) Settings to define before analysis;
(b) Settings to calibrate the load cell; (c) The results.
2.2. Singulation
The instrument measures each kernel of the sample separately.The kernels are separated and
transported by a disc containing cavities to fit single rice kernels (Figure 3). Each disc has a specific
cavity size and the selection of disc can be optimized for the kernel size, which thus enhances the
analysis of the kernels.By choosing a suitable disc for the sample,the camera functions will be
improved as fewer kernels become stuck in the cavities and double kernels can be avoid. Four metal
scrapes are used to brush the singulation disc to get the kernel into the cavity in a correct position.
If the kernel sticks out from the cavity, the scrapes either swipes the kernel into the cavity or the kernel
will be removed by the scrapes and end up with the rest of the kernels to be measured.After the
measurements of a kernel are obtained, a small ejector pushes the used kernel out of the cavity, so it
ends up in the collecting tray (Figure 4).
Instruments 2018, 3, x FOR PEER REVIEW 3 of 10
Table 1. Size dimensions of paddy and brown rice used.
Length Width Thickness
Paddy/Rough 6–11 mm 1–3.4 mm 1–3.4 mm
Brown 5–9 mm 1–3.3 mm 1–3.3 mm
2.1. Mechanics
The PaddyCheck instrument is designed to be a standalone instrument. It has a built-in chargeable
battery and is equipped with a touchscreen, on which the test profiles are selected. The calibration valu
and results are displayed in Figure 2. In addition, the instrument also has USB-ports to be used for sav
and processing raw data; and for connecting barcode readers or keyboards.
(a) (b) (c)
Figure 2. Touchscreen with selectable menus and displays. (a) Settings to define before analysis; (b)
Settings to calibrate the load cell; (c) The results.
2.2. Singulation
The instrument measures each kernel of the sample separately. The kernels are separated and
transported by a disc containing cavities to fit single rice kernels (Figure 3). Each disc has a specific
cavity size and the selection of disc can be optimized for the kernel size, which thus enhances the
analysis of the kernels. By choosing a suitable disc for the sample, the camera functions will b
improved as fewer kernels become stuck in the cavities and double kernels can be avoid. Four metal
scrapes are used to brush the singulation disc to get the kernel into the cavity in a correct position. If
the kernel sticks out from the cavity, the scrapes either swipes the kernel into the cavity or the kernel
will be removed by the scrapes and end up with the rest of the kernels to be measured. After the
measurements of a kernel are obtained, a small ejector pushes the used kernel out of the cavity, so it
ends up in the collecting tray (Figure 4).
Figure 3. Singulation disc with cavity size of 11 × 3.5 mm.Figure 3. Singulation disc with cavity size of 11× 3.5 mm.
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Instruments 2018, 2, 11 4 of 10
Instruments 2018, 3, x FOR PEER REVIEW 4 of 10
Figure 4. Collecting tray.
2.3. Measurements
The instrument consists of three different sensors: one for force measurement, one for capturing
visual images and the third is for capturing see-through polarized images of the rice kernels. The
camera for visual images is also used for determining the size dimensions and positioning the
individual kernels so that the force measurement is performed at the gravity point of the kernel. The
camera used to obtain polarized images has blue, green and red-light channels. The translucency is
determined by measuring the amount of red light that goes through the kernel.
The force measurement is a 3-point bend texture measurement with probe and gap dimensions,
which are the same as in Lu and Siebenmorgen [23]. Different speeds have been tested, although 1
mm/sec was used for the development of the instrument.
2.4. Calibration Procedure
Each instrument has individual camera and load cell calibration settings from production. These
calibrations can be checked and to some extent, they can be adjusted if needed. The camera calibration
procedure consists of two parts. The first part automatically adjusts the integration time per pixel and
colour using a special reference disc, while the second part adds a bias and slope to each colour and
camera using a reference disc that mimics the real sample with large variation. The load cell is
calibrated in regard to the bias and slope using a two-point calibration, which is created using a
special equipment in production. The calibration of the thickness is performed by measuring the
thickness of a special reference device with minimal deflection.
2.5. Firmware
Since the PaddyCheck is a standalone instrument, all sorting, definitions and calculations are
built into the firmware. Some of the sorting features involve: checking that the disc inserted is
correlatingto the profile selected;and detectingdouble kernels, kernel movementsduring
measurement, kernels that are not correctly located inside the cavities, shells and kernel fragments
etc. These kernels should not be included in the test and therefore, are sorted into a separate folder.
In some samples, the excluded kernels could be up to 20% of the total kernels and therefore, it is
recommended to have more kernels in the sample than the test profile requires. The firmware defines
and calculates the ratios of Hard, Soft, BBR (broken by force) and HHPTU (Hard High Perten
Translucency Unit) kernels in the sample.
2.6. Software
The raw data can be downloaded to a computer and after this, more information can be accessed
through the Perten Singulator Plus software. The software provides both graphical and numerical
Figure 4. Collecting tray.
2.3. Measurements
The instrument consists of three different sensors: one for force measurement, one for capturing
visual images and the third is for capturing see-through polarized images ofthe rice kernels.
The camera for visualimages is also used for determining the size dimensions and positioning
the individual kernels so that the force measurement is performed at the gravity point of the kernel.
The camera used to obtain polarized images has blue, green and red-light channels. The translucency
is determined by measuring the amount of red light that goes through the kernel.
The force measurement is a 3-point bend texture measurement with probe and gap dimensions,
which are the same as in Lu and Siebenmorgen [23]. Different speeds have been tested, although
1 mm/sec was used for the development of the instrument.
2.4. Calibration Procedure
Each instrument has individual camera and load cell calibration settings from production. These
calibrations can be checked and to some extent, they can be adjusted if needed. The camera calibration
procedure consists of two parts.The first part automatically adjusts the integration time per pixel
and colour using a special reference disc, while the second part adds a bias and slope to each colour
and camera using a reference disc that mimics the real sample with large variation.The load cell is
calibrated in regard to the bias and slope using a two-point calibration, which is created using a special
equipment in production. The calibration of the thickness is performed by measuring the thickness of
a special reference device with minimal deflection.
2.5. Firmware
Since the PaddyCheck is a standalone instrument, all sorting, definitions and calculations are built
into the firmware. Some of the sorting features involve: checking that the disc inserted is correlating to
the profile selected; and detecting double kernels, kernel movements during measurement, kernels that
are not correctly located inside the cavities, shells and kernel fragments etc. These kernels should not
be included in the test and therefore, are sorted into a separate folder. In some samples, the excluded
kernels could be up to 20% of the total kernels and therefore, it is recommended to have more kernels
in the sample than the test profile requires.The firmware defines and calculates the ratios of Hard,
Soft, BBR (broken by force) and HHPTU (Hard High Perten Translucency Unit) kernels in the sample.
2.6. Software
The raw data can be downloaded to a computer and after this, more information can be accessed
through the Perten Singulator Plus software. The software provides both graphical and numerical data
Instruments 2018, 3, x FOR PEER REVIEW 4 of 10
Figure 4. Collecting tray.
2.3. Measurements
The instrument consists of three different sensors: one for force measurement, one for capturing
visual images and the third is for capturing see-through polarized images of the rice kernels. The
camera for visual images is also used for determining the size dimensions and positioning the
individual kernels so that the force measurement is performed at the gravity point of the kernel. The
camera used to obtain polarized images has blue, green and red-light channels. The translucency is
determined by measuring the amount of red light that goes through the kernel.
The force measurement is a 3-point bend texture measurement with probe and gap dimensions,
which are the same as in Lu and Siebenmorgen [23]. Different speeds have been tested, although 1
mm/sec was used for the development of the instrument.
2.4. Calibration Procedure
Each instrument has individual camera and load cell calibration settings from production. These
calibrations can be checked and to some extent, they can be adjusted if needed. The camera calibration
procedure consists of two parts. The first part automatically adjusts the integration time per pixel and
colour using a special reference disc, while the second part adds a bias and slope to each colour and
camera using a reference disc that mimics the real sample with large variation. The load cell is
calibrated in regard to the bias and slope using a two-point calibration, which is created using a
special equipment in production. The calibration of the thickness is performed by measuring the
thickness of a special reference device with minimal deflection.
2.5. Firmware
Since the PaddyCheck is a standalone instrument, all sorting, definitions and calculations are
built into the firmware. Some of the sorting features involve: checking that the disc inserted is
correlatingto the profile selected;and detectingdouble kernels, kernel movementsduring
measurement, kernels that are not correctly located inside the cavities, shells and kernel fragments
etc. These kernels should not be included in the test and therefore, are sorted into a separate folder.
In some samples, the excluded kernels could be up to 20% of the total kernels and therefore, it is
recommended to have more kernels in the sample than the test profile requires. The firmware defines
and calculates the ratios of Hard, Soft, BBR (broken by force) and HHPTU (Hard High Perten
Translucency Unit) kernels in the sample.
2.6. Software
The raw data can be downloaded to a computer and after this, more information can be accessed
through the Perten Singulator Plus software. The software provides both graphical and numerical
Figure 4. Collecting tray.
2.3. Measurements
The instrument consists of three different sensors: one for force measurement, one for capturing
visual images and the third is for capturing see-through polarized images ofthe rice kernels.
The camera for visualimages is also used for determining the size dimensions and positioning
the individual kernels so that the force measurement is performed at the gravity point of the kernel.
The camera used to obtain polarized images has blue, green and red-light channels. The translucency
is determined by measuring the amount of red light that goes through the kernel.
The force measurement is a 3-point bend texture measurement with probe and gap dimensions,
which are the same as in Lu and Siebenmorgen [23]. Different speeds have been tested, although
1 mm/sec was used for the development of the instrument.
2.4. Calibration Procedure
Each instrument has individual camera and load cell calibration settings from production. These
calibrations can be checked and to some extent, they can be adjusted if needed. The camera calibration
procedure consists of two parts.The first part automatically adjusts the integration time per pixel
and colour using a special reference disc, while the second part adds a bias and slope to each colour
and camera using a reference disc that mimics the real sample with large variation.The load cell is
calibrated in regard to the bias and slope using a two-point calibration, which is created using a special
equipment in production. The calibration of the thickness is performed by measuring the thickness of
a special reference device with minimal deflection.
2.5. Firmware
Since the PaddyCheck is a standalone instrument, all sorting, definitions and calculations are built
into the firmware. Some of the sorting features involve: checking that the disc inserted is correlating to
the profile selected; and detecting double kernels, kernel movements during measurement, kernels that
are not correctly located inside the cavities, shells and kernel fragments etc. These kernels should not
be included in the test and therefore, are sorted into a separate folder. In some samples, the excluded
kernels could be up to 20% of the total kernels and therefore, it is recommended to have more kernels
in the sample than the test profile requires.The firmware defines and calculates the ratios of Hard,
Soft, BBR (broken by force) and HHPTU (Hard High Perten Translucency Unit) kernels in the sample.
2.6. Software
The raw data can be downloaded to a computer and after this, more information can be accessed
through the Perten Singulator Plus software. The software provides both graphical and numerical data
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Instruments 2018, 2, 11 5 of 10
and results. There are five menus containing graphical information and results, while there are four
menus containing numerical information and results (Table 2).
Table 2. Software information and result menus.
Graphical Menus
Gallery All images from both the normal and polarized camera
Grain The images and texture graph of the specific kernel chosen
Frequency Image Histograms of the complete sample on length, width, thickness, dark pixels and
RGB means for the red, green and blue channels from both cameras
Frequency
Force/Image
Histograms and numbers of broken and hard kernels in the chosen sample folder;
and circle diagrams of both high vs low PTU and of the ratio between hard,
soft and broken kernels
Predicted Results Circle diagrams of both high vs low PTU and of the ratio between hard, soft and
broken kernels from the complete original sample
Numerical Menus
Instrument SettingsInstrument id and serial number, force calibration data and firmware version
Sample Summary
Sample-id, starting date and time of measurement, numbers of kernels analysed,
cavity fill ratio, numbers of kernels that are Hard, Soft, Broken by force and
Hard High PTU
Grain data–#2
Individual kernel results, such as number, date and time, for measurement,
length, width and thickness; true/false indicator if the specific kernel is hard,
soft or broken. For broken kernels, the breaking force is noted. Low/high PTU
Product Profile Test profile and singulation disc settings
3. Results
The recommended number of kernels for a measurement is in the range of 200–300.This level
is set by considering the variance, measurement time and volume.Figure 5 shows the variance of
the crack-resistant kernels (Hard kernels) in percentages vs.the total numbers of kernels for two
different qualities.
Instruments 2018, 3, x FOR PEER REVIEW 5 of 10
data and results. There are five menus containing graphical information and results, while there are
four menus containing numerical information and results (Table 2).
Table 2. Software information and result menus.
Graphical Menus
Gallery All images from both the normal and polarized camera
Grain The images and texture graph of the specific kernel chosen
Frequency Image Histograms of the complete sample on length, width, thickness, dark pixels
and RGB means for the red, green and blue channels from both cameras
Frequency Force/Image
Histograms and numbers of broken and hard kernels in the chosen sample
folder; and circle diagrams of both high vs low PTU and of the ratio
between hard, soft and broken kernels
Predicted Results Circle diagrams of both high vs low PTU and of the ratio between hard, soft
and broken kernels from the complete original sample
Numerical Menus
Instrument SettingsInstrument id and serial number, force calibration data and firmware version
Sample Summary
Sample-id, starting date and time of measurement, numbers of kernels
analysed, cavity fill ratio, numbers of kernels that are Hard, Soft, Broken by
force and Hard High PTU
Grain data–#2
Individual kernel results, such as number, date and time, for measurement,
length, width and thickness; true/false indicator if the specific kernel is hard,
soft or broken. For broken kernels, the breaking force is noted. Low/high PTU
Product Profile Test profile and singulation disc settings
3. Results
The recommended number of kernels for a measurement is in the range of 200–300. This level is
set by considering the variance, measurement time and volume. Figure 5 shows the variance of the
crack-resistant kernels (Hard kernels) in percentages vs. the total numbers of kernels for two different
qualities.
Figure 5. Percentage of Hard kernels vs. the total numbers of kernels for two samples with two different
qualities. The 95% confidence intervals are marked with dotted lines. Note that the confidence intervals
decrease with the number of kernels.
The two cameras provide the visual and translucency pictures, from which the size dimensions
and translucency values are calculated. In Figure 6, the visual (a1–a3) and translucency (b1–b3)
Figure 5.Percentage of Hard kernels vs.the total numbers of kernels for two samples with two
different qualities. The 95% confidence intervals are marked with dotted lines. Note that the confidence
intervals decrease with the number of kernels.
and results. There are five menus containing graphical information and results, while there are four
menus containing numerical information and results (Table 2).
Table 2. Software information and result menus.
Graphical Menus
Gallery All images from both the normal and polarized camera
Grain The images and texture graph of the specific kernel chosen
Frequency Image Histograms of the complete sample on length, width, thickness, dark pixels and
RGB means for the red, green and blue channels from both cameras
Frequency
Force/Image
Histograms and numbers of broken and hard kernels in the chosen sample folder;
and circle diagrams of both high vs low PTU and of the ratio between hard,
soft and broken kernels
Predicted Results Circle diagrams of both high vs low PTU and of the ratio between hard, soft and
broken kernels from the complete original sample
Numerical Menus
Instrument SettingsInstrument id and serial number, force calibration data and firmware version
Sample Summary
Sample-id, starting date and time of measurement, numbers of kernels analysed,
cavity fill ratio, numbers of kernels that are Hard, Soft, Broken by force and
Hard High PTU
Grain data–#2
Individual kernel results, such as number, date and time, for measurement,
length, width and thickness; true/false indicator if the specific kernel is hard,
soft or broken. For broken kernels, the breaking force is noted. Low/high PTU
Product Profile Test profile and singulation disc settings
3. Results
The recommended number of kernels for a measurement is in the range of 200–300.This level
is set by considering the variance, measurement time and volume.Figure 5 shows the variance of
the crack-resistant kernels (Hard kernels) in percentages vs.the total numbers of kernels for two
different qualities.
Instruments 2018, 3, x FOR PEER REVIEW 5 of 10
data and results. There are five menus containing graphical information and results, while there are
four menus containing numerical information and results (Table 2).
Table 2. Software information and result menus.
Graphical Menus
Gallery All images from both the normal and polarized camera
Grain The images and texture graph of the specific kernel chosen
Frequency Image Histograms of the complete sample on length, width, thickness, dark pixels
and RGB means for the red, green and blue channels from both cameras
Frequency Force/Image
Histograms and numbers of broken and hard kernels in the chosen sample
folder; and circle diagrams of both high vs low PTU and of the ratio
between hard, soft and broken kernels
Predicted Results Circle diagrams of both high vs low PTU and of the ratio between hard, soft
and broken kernels from the complete original sample
Numerical Menus
Instrument SettingsInstrument id and serial number, force calibration data and firmware version
Sample Summary
Sample-id, starting date and time of measurement, numbers of kernels
analysed, cavity fill ratio, numbers of kernels that are Hard, Soft, Broken by
force and Hard High PTU
Grain data–#2
Individual kernel results, such as number, date and time, for measurement,
length, width and thickness; true/false indicator if the specific kernel is hard,
soft or broken. For broken kernels, the breaking force is noted. Low/high PTU
Product Profile Test profile and singulation disc settings
3. Results
The recommended number of kernels for a measurement is in the range of 200–300. This level is
set by considering the variance, measurement time and volume. Figure 5 shows the variance of the
crack-resistant kernels (Hard kernels) in percentages vs. the total numbers of kernels for two different
qualities.
Figure 5. Percentage of Hard kernels vs. the total numbers of kernels for two samples with two different
qualities. The 95% confidence intervals are marked with dotted lines. Note that the confidence intervals
decrease with the number of kernels.
The two cameras provide the visual and translucency pictures, from which the size dimensions
and translucency values are calculated. In Figure 6, the visual (a1–a3) and translucency (b1–b3)
Figure 5.Percentage of Hard kernels vs.the total numbers of kernels for two samples with two
different qualities. The 95% confidence intervals are marked with dotted lines. Note that the confidence
intervals decrease with the number of kernels.

Instruments 2018, 2, 11 6 of 10
The two cameras provide the visual and translucency pictures, from which the size dimensions
and translucency values are calculated. In Figure 6, the visual (a1–a3) and translucency (b1–b3) pictures
from the three different rice kernels can be seen. A dark kernel in the translucency picture indicates
that the kernel is more opaquer and thus, less light goes through. Different definitions for chalkiness in
different countries will require different application settings in the PaddyCheck when defining percent
dark pixels versus chalkiness.
The size dimensions (length and width) are calculated from the visual picture and displayed in
the additional software, which provides values for each individual kernel and as histogram plots for
the whole sample.The thickness of the sample is obtained during the texture measurement at the
trigger point of the measurement. In the histograms (Figure 7), the user can easily see if the sample has
a normal distribution or not. Thickness measurement is made with a resolution of 0.00635 mm and
length and width with a resolution of 0.1 mm.
Instruments 2018, 3, x FOR PEER REVIEW 6 of 10
pictures from the three different rice kernels can be seen. A dark kernel in the translucency picture
indicates that the kernel is more opaquer and thus, less light goes through. Different definitions for
chalkiness in different countries will require different application settings in the PaddyCheck when
defining percent dark pixels versus chalkiness.
The size dimensions (length and width) are calculated from the visual picture and displayed in
the additional software, which provides values for each individual kernel and as histogram plots for
the whole sample. The thickness of the sample is obtained during the texture measurement at the
trigger point of the measurement. In the histograms (Figure 7), the user can easily see if the sample
has a normal distribution or not. Thickness measurement is made with a resolution of 0.00635 mm
and length and width with a resolution of 0.1 mm.
(a1) (b1)
(a2) (b2)
(a3) (b3)
Figure 6. Pictures of the paddy rice kernels from the visual camera (a) and translucency camera using
polarized light (b). The first kernel is a perfect kernel without dark areas. The bottom kernel is
completely dark which indicates high chalkiness. The middle kernel has a local dark region, which
indicates a chalky area close to the germ.
The texture measurement is a compression/bending measurement using a force of 17 N.
Depending on the outcome of the measurement, the kernels are divided into three groups: hard
broken by force (BBF) and soft kernels. An example graph can be seen in Figure 8. The x-axis shows
compression/bending deformation of the kernel and the y-axis shows the measured force.
The software also provides the circle diagrams of the sample, in which the percentages of Hard,
BBF and soft kernels are displayed as well as the percentage of high and low translucency of the hard
kernels (Figure 9).
In addition to the determination of the hard, BBF and soft kernels, the different qualities of the
sound (hard) kernels can also be distinguished. If the kernel is both hard and have high translucency
then it is defined as HHPTU.
Figure 6.Pictures of the paddy rice kernels from the visual camera (a) and translucency camera
using polarized light (b). The first kernel is a perfect kernel without dark areas. The bottom kernel is
completely dark which indicates high chalkiness.The middle kernel has a local dark region, which
indicates a chalky area close to the germ.
The texture measurementis a compression/bending measurementusing a force of17 N.
Depending on the outcome of the measurement,the kernels are divided into three groups:hard,
broken by force (BBF) and soft kernels. An example graph can be seen in Figure 8. The x-axis shows
compression/bending deformation of the kernel and the y-axis shows the measured force.
The software also provides the circle diagrams of the sample, in which the percentages of Hard,
BBF and soft kernels are displayed as well as the percentage of high and low translucency of the hard
kernels (Figure 9).
In addition to the determination of the hard, BBF and soft kernels, the different qualities of the
sound (hard) kernels can also be distinguished. If the kernel is both hard and have high translucency
then it is defined as HHPTU.
The two cameras provide the visual and translucency pictures, from which the size dimensions
and translucency values are calculated. In Figure 6, the visual (a1–a3) and translucency (b1–b3) pictures
from the three different rice kernels can be seen. A dark kernel in the translucency picture indicates
that the kernel is more opaquer and thus, less light goes through. Different definitions for chalkiness in
different countries will require different application settings in the PaddyCheck when defining percent
dark pixels versus chalkiness.
The size dimensions (length and width) are calculated from the visual picture and displayed in
the additional software, which provides values for each individual kernel and as histogram plots for
the whole sample.The thickness of the sample is obtained during the texture measurement at the
trigger point of the measurement. In the histograms (Figure 7), the user can easily see if the sample has
a normal distribution or not. Thickness measurement is made with a resolution of 0.00635 mm and
length and width with a resolution of 0.1 mm.
Instruments 2018, 3, x FOR PEER REVIEW 6 of 10
pictures from the three different rice kernels can be seen. A dark kernel in the translucency picture
indicates that the kernel is more opaquer and thus, less light goes through. Different definitions for
chalkiness in different countries will require different application settings in the PaddyCheck when
defining percent dark pixels versus chalkiness.
The size dimensions (length and width) are calculated from the visual picture and displayed in
the additional software, which provides values for each individual kernel and as histogram plots for
the whole sample. The thickness of the sample is obtained during the texture measurement at the
trigger point of the measurement. In the histograms (Figure 7), the user can easily see if the sample
has a normal distribution or not. Thickness measurement is made with a resolution of 0.00635 mm
and length and width with a resolution of 0.1 mm.
(a1) (b1)
(a2) (b2)
(a3) (b3)
Figure 6. Pictures of the paddy rice kernels from the visual camera (a) and translucency camera using
polarized light (b). The first kernel is a perfect kernel without dark areas. The bottom kernel is
completely dark which indicates high chalkiness. The middle kernel has a local dark region, which
indicates a chalky area close to the germ.
The texture measurement is a compression/bending measurement using a force of 17 N.
Depending on the outcome of the measurement, the kernels are divided into three groups: hard
broken by force (BBF) and soft kernels. An example graph can be seen in Figure 8. The x-axis shows
compression/bending deformation of the kernel and the y-axis shows the measured force.
The software also provides the circle diagrams of the sample, in which the percentages of Hard,
BBF and soft kernels are displayed as well as the percentage of high and low translucency of the hard
kernels (Figure 9).
In addition to the determination of the hard, BBF and soft kernels, the different qualities of the
sound (hard) kernels can also be distinguished. If the kernel is both hard and have high translucency
then it is defined as HHPTU.
Figure 6.Pictures of the paddy rice kernels from the visual camera (a) and translucency camera
using polarized light (b). The first kernel is a perfect kernel without dark areas. The bottom kernel is
completely dark which indicates high chalkiness.The middle kernel has a local dark region, which
indicates a chalky area close to the germ.
The texture measurementis a compression/bending measurementusing a force of17 N.
Depending on the outcome of the measurement,the kernels are divided into three groups:hard,
broken by force (BBF) and soft kernels. An example graph can be seen in Figure 8. The x-axis shows
compression/bending deformation of the kernel and the y-axis shows the measured force.
The software also provides the circle diagrams of the sample, in which the percentages of Hard,
BBF and soft kernels are displayed as well as the percentage of high and low translucency of the hard
kernels (Figure 9).
In addition to the determination of the hard, BBF and soft kernels, the different qualities of the
sound (hard) kernels can also be distinguished. If the kernel is both hard and have high translucency
then it is defined as HHPTU.
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Instruments 2018, 2, 11 7 of 10
Instruments 2018, 3, x FOR PEER REVIEW 7 of 10
Figure 7. Histograms showing the size dimensions of length, width and thickness.
Figure 8. Example of texture measurement of a Hard kernel, a BBF kernel and a Soft kernel. The x-
axis shows compression/bending deformation of the kernel and the y-axis shows the measured force.
Note that the Hard kernel requires a high force for a small deformation, whereas the Soft kernel
deforms much more before reaching the max force. The BBF kernel broke after 0.14 mm deformation.
(a) (b)
Figure 9. (a) Crack resistance parameters of Hard (green), broken (BBF) (pink) and Soft (orange)
kernels; and (b) PTU in hard kernels, which can be High PTU (green) or Low PTU (pink).
Furthermore, the initial studies that showed the correlation of the crack resistance and HHPTU
with HRY and chalkiness, respectively, have been performed using Multiple Linear Regression
(MLR) in the MatLab environment. The study was based on 20 samples including Australian paddy
Figure 7. Histograms showing the size dimensions of length, width and thickness.
Instruments 2018, 3, x FOR PEER REVIEW 7 of 10
Figure 7. Histograms showing the size dimensions of length, width and thickness.
Figure 8. Example of texture measurement of a Hard kernel, a BBF kernel and a Soft kernel. The x-
axis shows compression/bending deformation of the kernel and the y-axis shows the measured force.
Note that the Hard kernel requires a high force for a small deformation, whereas the Soft kernel
deforms much more before reaching the max force. The BBF kernel broke after 0.14 mm deformation.
(a) (b)
Figure 9. (a) Crack resistance parameters of Hard (green), broken (BBF) (pink) and Soft (orange)
kernels; and (b) PTU in hard kernels, which can be High PTU (green) or Low PTU (pink).
Furthermore, the initial studies that showed the correlation of the crack resistance and HHPTU
with HRY and chalkiness, respectively, have been performed using Multiple Linear Regression
(MLR) in the MatLab environment. The study was based on 20 samples including Australian paddy
Figure 8.Example of texture measurement of a Hard kernel, a BBF kernel and a Soft kernel. The x-axis
shows compression/bending deformation of the kernel and the y-axis shows the measured force. Note
that the Hard kernel requires a high force for a small deformation, whereas the Soft kernel deforms
much more before reaching the max force. The BBF kernel broke after 0.14 mm deformation.
Instruments 2018, 3, x FOR PEER REVIEW 7 of 10
Figure 7. Histograms showing the size dimensions of length, width and thickness.
Figure 8. Example of texture measurement of a Hard kernel, a BBF kernel and a Soft kernel. The x-
axis shows compression/bending deformation of the kernel and the y-axis shows the measured force.
Note that the Hard kernel requires a high force for a small deformation, whereas the Soft kernel
deforms much more before reaching the max force. The BBF kernel broke after 0.14 mm deformation.
(a) (b)
Figure 9. (a) Crack resistance parameters of Hard (green), broken (BBF) (pink) and Soft (orange)
kernels; and (b) PTU in hard kernels, which can be High PTU (green) or Low PTU (pink).
Furthermore, the initial studies that showed the correlation of the crack resistance and HHPTU
with HRY and chalkiness, respectively, have been performed using Multiple Linear Regression
(MLR) in the MatLab environment. The study was based on 20 samples including Australian paddy
Figure 9.(a) Crack resistance parameters of Hard (green), broken (BBF) (pink) and Soft (orange) kernels;
and (b) PTU in hard kernels, which can be High PTU (green) or Low PTU (pink).
Instruments 2018, 3, x FOR PEER REVIEW 7 of 10
Figure 7. Histograms showing the size dimensions of length, width and thickness.
Figure 8. Example of texture measurement of a Hard kernel, a BBF kernel and a Soft kernel. The x-
axis shows compression/bending deformation of the kernel and the y-axis shows the measured force.
Note that the Hard kernel requires a high force for a small deformation, whereas the Soft kernel
deforms much more before reaching the max force. The BBF kernel broke after 0.14 mm deformation.
(a) (b)
Figure 9. (a) Crack resistance parameters of Hard (green), broken (BBF) (pink) and Soft (orange)
kernels; and (b) PTU in hard kernels, which can be High PTU (green) or Low PTU (pink).
Furthermore, the initial studies that showed the correlation of the crack resistance and HHPTU
with HRY and chalkiness, respectively, have been performed using Multiple Linear Regression
(MLR) in the MatLab environment. The study was based on 20 samples including Australian paddy
Figure 7. Histograms showing the size dimensions of length, width and thickness.
Instruments 2018, 3, x FOR PEER REVIEW 7 of 10
Figure 7. Histograms showing the size dimensions of length, width and thickness.
Figure 8. Example of texture measurement of a Hard kernel, a BBF kernel and a Soft kernel. The x-
axis shows compression/bending deformation of the kernel and the y-axis shows the measured force.
Note that the Hard kernel requires a high force for a small deformation, whereas the Soft kernel
deforms much more before reaching the max force. The BBF kernel broke after 0.14 mm deformation.
(a) (b)
Figure 9. (a) Crack resistance parameters of Hard (green), broken (BBF) (pink) and Soft (orange)
kernels; and (b) PTU in hard kernels, which can be High PTU (green) or Low PTU (pink).
Furthermore, the initial studies that showed the correlation of the crack resistance and HHPTU
with HRY and chalkiness, respectively, have been performed using Multiple Linear Regression
(MLR) in the MatLab environment. The study was based on 20 samples including Australian paddy
Figure 8.Example of texture measurement of a Hard kernel, a BBF kernel and a Soft kernel. The x-axis
shows compression/bending deformation of the kernel and the y-axis shows the measured force. Note
that the Hard kernel requires a high force for a small deformation, whereas the Soft kernel deforms
much more before reaching the max force. The BBF kernel broke after 0.14 mm deformation.
Instruments 2018, 3, x FOR PEER REVIEW 7 of 10
Figure 7. Histograms showing the size dimensions of length, width and thickness.
Figure 8. Example of texture measurement of a Hard kernel, a BBF kernel and a Soft kernel. The x-
axis shows compression/bending deformation of the kernel and the y-axis shows the measured force.
Note that the Hard kernel requires a high force for a small deformation, whereas the Soft kernel
deforms much more before reaching the max force. The BBF kernel broke after 0.14 mm deformation.
(a) (b)
Figure 9. (a) Crack resistance parameters of Hard (green), broken (BBF) (pink) and Soft (orange)
kernels; and (b) PTU in hard kernels, which can be High PTU (green) or Low PTU (pink).
Furthermore, the initial studies that showed the correlation of the crack resistance and HHPTU
with HRY and chalkiness, respectively, have been performed using Multiple Linear Regression
(MLR) in the MatLab environment. The study was based on 20 samples including Australian paddy
Figure 9.(a) Crack resistance parameters of Hard (green), broken (BBF) (pink) and Soft (orange) kernels;
and (b) PTU in hard kernels, which can be High PTU (green) or Low PTU (pink).
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Instruments 2018, 2, 11 8 of 10
Furthermore, the initial studies that showed the correlation of the crack resistance and HHPTU
with HRY and chalkiness, respectively, have been performed using Multiple Linear Regression (MLR)
in the MatLab environment.The study was based on 20 samples including Australian paddy rice,
Indica type or long slender rice.Reference methods were McGill #2 for HRY and FOSS Cervitec
for chalk on de-husked brown rice.The calibrations were developed for each constituent using the
predictor variables and the HRY and chalkiness levels as response variables, which was subsequently
validated using both re-substitution and leave-one-out(LOO) cross-validation.The estimated
performances of the calibrations are summarized in Figure 10. The SECVs (Standard Error of Cross
Validation) of the calibrations are around 3.6 and 3.3 for HRY and Chalkiness, respectively. Although
the calibrations are very preliminary at this stage, it is quite clear that the PaddyCheck can estimate both
the HRY and Chalkiness of rice samples. Additional studies are required before the full incorporation
of the calibrations in the PaddyCheck.
Instruments 2018, 3, x FOR PEER REVIEW 8 of 10
rice, Indica type or long slender rice. Reference methods were McGill #2 for HRY and FOSS Cervitec
for chalk on de-husked brown rice. The calibrations were developed for each constituent using the
predictor variables and the HRY and chalkiness levels as response variables, which was subsequently
validated using both re-substitution andleave-one-out (LOO) cross-validation.The estimated
performances of the calibrations are summarized in Figure 10. The SECVs (Standard Error of Cross
Validation) of the calibrations are around 3.6 and 3.3 for HRY and Chalkiness, respectively. Although
the calibrations are very preliminary at this stage, it is quite clear that the PaddyCheck can estimate
both the HRY and Chalkiness of rice samples. Additional studies are required before the full
incorporation of the calibrations in the PaddyCheck.
Figure 10. Observed vs. estimated HRY (top row) and Chalkiness (bottom row). The performances
were estimated using re-substitution (left column) and leave-one-out (LOO) cross-validation (right
column).
4. Discussion
The PaddyCheck instrument has been proven to be useful for evaluating the physical properties
of paddy rice kernels as well as texture properties and translucency. In addition, the initial calibration
development for correlating the properties measured by the PaddyCheck to HRY and chalkiness has
shown promising results. Thus, the next generation of PaddyCheck will contain HRY and chalkiness
calibrations in addition to the existing parameters. The PaddyCheck can be used for both paddy and
brown kernels.
Figure 10.Observed vs.estimated HRY (top row) and Chalkiness (bottom row). The performances
were estimated using re-substitution (left column) and leave-one-out(LOO) cross-validation
(right column).
4. Discussion
The PaddyCheck instrument has been proven to be useful for evaluating the physical properties
of paddy rice kernels as well as texture properties and translucency. In addition, the initial calibration
Furthermore, the initial studies that showed the correlation of the crack resistance and HHPTU
with HRY and chalkiness, respectively, have been performed using Multiple Linear Regression (MLR)
in the MatLab environment.The study was based on 20 samples including Australian paddy rice,
Indica type or long slender rice.Reference methods were McGill #2 for HRY and FOSS Cervitec
for chalk on de-husked brown rice.The calibrations were developed for each constituent using the
predictor variables and the HRY and chalkiness levels as response variables, which was subsequently
validated using both re-substitution and leave-one-out(LOO) cross-validation.The estimated
performances of the calibrations are summarized in Figure 10. The SECVs (Standard Error of Cross
Validation) of the calibrations are around 3.6 and 3.3 for HRY and Chalkiness, respectively. Although
the calibrations are very preliminary at this stage, it is quite clear that the PaddyCheck can estimate both
the HRY and Chalkiness of rice samples. Additional studies are required before the full incorporation
of the calibrations in the PaddyCheck.
Instruments 2018, 3, x FOR PEER REVIEW 8 of 10
rice, Indica type or long slender rice. Reference methods were McGill #2 for HRY and FOSS Cervitec
for chalk on de-husked brown rice. The calibrations were developed for each constituent using the
predictor variables and the HRY and chalkiness levels as response variables, which was subsequently
validated using both re-substitution andleave-one-out (LOO) cross-validation.The estimated
performances of the calibrations are summarized in Figure 10. The SECVs (Standard Error of Cross
Validation) of the calibrations are around 3.6 and 3.3 for HRY and Chalkiness, respectively. Although
the calibrations are very preliminary at this stage, it is quite clear that the PaddyCheck can estimate
both the HRY and Chalkiness of rice samples. Additional studies are required before the full
incorporation of the calibrations in the PaddyCheck.
Figure 10. Observed vs. estimated HRY (top row) and Chalkiness (bottom row). The performances
were estimated using re-substitution (left column) and leave-one-out (LOO) cross-validation (right
column).
4. Discussion
The PaddyCheck instrument has been proven to be useful for evaluating the physical properties
of paddy rice kernels as well as texture properties and translucency. In addition, the initial calibration
development for correlating the properties measured by the PaddyCheck to HRY and chalkiness has
shown promising results. Thus, the next generation of PaddyCheck will contain HRY and chalkiness
calibrations in addition to the existing parameters. The PaddyCheck can be used for both paddy and
brown kernels.
Figure 10.Observed vs.estimated HRY (top row) and Chalkiness (bottom row). The performances
were estimated using re-substitution (left column) and leave-one-out(LOO) cross-validation
(right column).
4. Discussion
The PaddyCheck instrument has been proven to be useful for evaluating the physical properties
of paddy rice kernels as well as texture properties and translucency. In addition, the initial calibration

Instruments 2018, 2, 11 9 of 10
development for correlating the properties measured by the PaddyCheck to HRY and chalkiness has
shown promising results. Thus, the next generation of PaddyCheck will contain HRY and chalkiness
calibrations in addition to the existing parameters. The PaddyCheck can be used for both paddy and
brown kernels.
Acknowledgments:The authors would like to thank all people around the project and specially thanks to the rice
suppliers from Australia, China, Philippines and USA. This research received no external funding.
Conflicts of Interest: The authors declare no conflict of interest.
References
1. USDA Foreign Agricultural Service.Grain:World Markets and Trade; USDA Foreign Agricultural Service:
Washington, DC, USA, 2018.
2. Food and Agriculture Organization of the United Nations.Rice Market Monitor;Food and Agriculture
Organization of the United Nations: Rome, Italy, 2017.
3. Bhattacharya, K.R. Rice Quality—A Guide to Rice Properties and Analysis; Woodhead Publishing: Cambridge,
UK, 2011.
4. Fitzgerald,M. Rice: Grain-quality characteristics and management of quality requirements.In Cereal
Grains—Assessing and Managing Quality,2nd ed.;Wrigley,C., Batey,I., Miskelly,D., Eds.;Woodhead
Publishing: Cambridge, UK, 2017; pp. 291–314.
5. ISO Copyright Office.Rice—Determination of the Potential Milling Yield from Paddy and from Husked Rice;
ISO Copyright Office: Berne, Switzerland, 2011.
6. Bonazzi, C.; du Peuty, M.A.; Themelin, A. Influence of drying conditions on the processing quality of rough
rice. Dry. Technol. 1997, 15, 1141–1157. [CrossRef]
7. Cnossen, A.G.;Jiménez, M.J.;Siebenmorgen, T.J. Rice fissuring response to high drying and tempering
temperatures. J. Food Eng. 2003, 59, 61–69. [CrossRef]
8. Cooper, N.T.W.; Siebenmorgen, T.J. Correcting head rice yield for surface lipid content (degree of milling)
variation. Cereal Chem. 2007, 84, 88–91. [CrossRef]
9. Mobasher Amini, M.; Alizadeh, M.R.; Padasht, F.; Elahinia, S.A.; Khodaparast, S.A. Rice grain discoloration
effect on physical properties and head rice yield in three rice cultivars.Q. Assur.Saf.Crops Foods2016, 8,
283–288. [CrossRef]
10. Aquerreta, J.; Iguaz, A.; Arroqui, C.; Vírseda, P. Effect of high temperature intermittent drying and tempering
on rough rice quality. J. Food Eng. 2007, 80, 611–618. [CrossRef]
11. Buggenhout, J.;Brijs, K.;Delcour, J.A. The breakage susceptibility of raw and parboiled rice:A review.
J. Food Eng. 2013, 117, 304–315. [CrossRef]
12. Goodman, D.E.;Rao, R.M. Effect of grain type and milled rice kernel hardness on the head rice yields.
J. Food Sci. 1985, 50, 840. [CrossRef]
13. Qin, G.; Siebenmorgen, T.J. Harvest location and moisture content effects on rice kernel-to-kernel breaking
force distributions. Appl. Eng. Agric. 2005, 21, 1011–1016. [CrossRef]
14. Zhou, L.; Liang, S.; Ponce, K.; Marundon, S.; Ye, G.; Zhao, X. Factors affecting head rice yield and chalkiness
in indica rice. Field Crops Res. 2015, 172, 1–10. [CrossRef]
15. Nagato, K. On the hardness of rice endosperm. Jpn. J. Crop Sci. 1962, 31, 102–107. [CrossRef]
16. Ashida, K.; Iida, S.; Yasui, T. Morphological, physical and chemical properties of grain and flour from chalky
rice mutants. Cereal Chem. 2009, 86, 225–231. [CrossRef]
17. Lisle, A.J.; Martin, M.; Fitzgerald, M.A. Chalky and translucent rice ggrains differ in starch composition and
structure and cooking properties. Cereal Chem. 2000, 77, 627–632. [CrossRef]
18. Tashiro, T.T.; Wardlaw, I.F. The effect of high temperature on kernel dimensions and the type and occurrence
of kernel damage in rice. Aust. J. Agric. Res. 1991, 42, 485–496. [CrossRef]
19. Del Rosario, A.R.; Briones, V.P.; Vidal, A.J.; Juliano, B.O. Composition and endosperm structure of developing
and mature rice kernel. Cereal Chem. 1968, 45, 225–235.
20. Tashiro, T.; Ebata, M. Studies on white belly rice kernel iii. Effect of ripening conditions on occurrence of
white belly kernel. Proc. Crop Sci. Soc. 1975, 44, 86–92. [CrossRef]
development for correlating the properties measured by the PaddyCheck to HRY and chalkiness has
shown promising results. Thus, the next generation of PaddyCheck will contain HRY and chalkiness
calibrations in addition to the existing parameters. The PaddyCheck can be used for both paddy and
brown kernels.
Acknowledgments:The authors would like to thank all people around the project and specially thanks to the rice
suppliers from Australia, China, Philippines and USA. This research received no external funding.
Conflicts of Interest: The authors declare no conflict of interest.
References
1. USDA Foreign Agricultural Service.Grain:World Markets and Trade; USDA Foreign Agricultural Service:
Washington, DC, USA, 2018.
2. Food and Agriculture Organization of the United Nations.Rice Market Monitor;Food and Agriculture
Organization of the United Nations: Rome, Italy, 2017.
3. Bhattacharya, K.R. Rice Quality—A Guide to Rice Properties and Analysis; Woodhead Publishing: Cambridge,
UK, 2011.
4. Fitzgerald,M. Rice: Grain-quality characteristics and management of quality requirements.In Cereal
Grains—Assessing and Managing Quality,2nd ed.;Wrigley,C., Batey,I., Miskelly,D., Eds.;Woodhead
Publishing: Cambridge, UK, 2017; pp. 291–314.
5. ISO Copyright Office.Rice—Determination of the Potential Milling Yield from Paddy and from Husked Rice;
ISO Copyright Office: Berne, Switzerland, 2011.
6. Bonazzi, C.; du Peuty, M.A.; Themelin, A. Influence of drying conditions on the processing quality of rough
rice. Dry. Technol. 1997, 15, 1141–1157. [CrossRef]
7. Cnossen, A.G.;Jiménez, M.J.;Siebenmorgen, T.J. Rice fissuring response to high drying and tempering
temperatures. J. Food Eng. 2003, 59, 61–69. [CrossRef]
8. Cooper, N.T.W.; Siebenmorgen, T.J. Correcting head rice yield for surface lipid content (degree of milling)
variation. Cereal Chem. 2007, 84, 88–91. [CrossRef]
9. Mobasher Amini, M.; Alizadeh, M.R.; Padasht, F.; Elahinia, S.A.; Khodaparast, S.A. Rice grain discoloration
effect on physical properties and head rice yield in three rice cultivars.Q. Assur.Saf.Crops Foods2016, 8,
283–288. [CrossRef]
10. Aquerreta, J.; Iguaz, A.; Arroqui, C.; Vírseda, P. Effect of high temperature intermittent drying and tempering
on rough rice quality. J. Food Eng. 2007, 80, 611–618. [CrossRef]
11. Buggenhout, J.;Brijs, K.;Delcour, J.A. The breakage susceptibility of raw and parboiled rice:A review.
J. Food Eng. 2013, 117, 304–315. [CrossRef]
12. Goodman, D.E.;Rao, R.M. Effect of grain type and milled rice kernel hardness on the head rice yields.
J. Food Sci. 1985, 50, 840. [CrossRef]
13. Qin, G.; Siebenmorgen, T.J. Harvest location and moisture content effects on rice kernel-to-kernel breaking
force distributions. Appl. Eng. Agric. 2005, 21, 1011–1016. [CrossRef]
14. Zhou, L.; Liang, S.; Ponce, K.; Marundon, S.; Ye, G.; Zhao, X. Factors affecting head rice yield and chalkiness
in indica rice. Field Crops Res. 2015, 172, 1–10. [CrossRef]
15. Nagato, K. On the hardness of rice endosperm. Jpn. J. Crop Sci. 1962, 31, 102–107. [CrossRef]
16. Ashida, K.; Iida, S.; Yasui, T. Morphological, physical and chemical properties of grain and flour from chalky
rice mutants. Cereal Chem. 2009, 86, 225–231. [CrossRef]
17. Lisle, A.J.; Martin, M.; Fitzgerald, M.A. Chalky and translucent rice ggrains differ in starch composition and
structure and cooking properties. Cereal Chem. 2000, 77, 627–632. [CrossRef]
18. Tashiro, T.T.; Wardlaw, I.F. The effect of high temperature on kernel dimensions and the type and occurrence
of kernel damage in rice. Aust. J. Agric. Res. 1991, 42, 485–496. [CrossRef]
19. Del Rosario, A.R.; Briones, V.P.; Vidal, A.J.; Juliano, B.O. Composition and endosperm structure of developing
and mature rice kernel. Cereal Chem. 1968, 45, 225–235.
20. Tashiro, T.; Ebata, M. Studies on white belly rice kernel iii. Effect of ripening conditions on occurrence of
white belly kernel. Proc. Crop Sci. Soc. 1975, 44, 86–92. [CrossRef]
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Instruments 2018, 2, 11 10 of 10
21. Ikehashi, H.; Khush, G.S. Methodology of assessing appearance of the rice grain, including chalkiness and
whiteness. In Proceedings of the Workshop on Chemical Aspects of Rice Grain Quality; International Rice Resea
Institute: Los Baños, Philippines, 1979; pp. 223–229.
22. Guangrong, L. Detection of chalk degree of rice based image processing. In Proceedings of the International
Conference on Intelligence Science and Information Engineering (ISIE), Wuhan, China, 20–21 August 2011;
pp. 515–518.
23. Lu, R.; Siebenmorgen, T.J. Correlation of head rice yield to selected physical and mechanical properties of
rice kernels. Trans. ASAE 1995, 38, 889–894. [CrossRef]
24. Fang, C.; Hu, X.; Sun, C.; Duan, B.; Xie, L.; Zhou, P. Simultaneous determination of multiple rice quality
parameters using image analysis method. Food Anal. Methods 2015, 8, 70–78. [CrossRef]
©2018 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access
article distributed under the terms and conditions of the Creative Commons Attribution
(CC BY) license (http://creativecommons.org/licenses/by/4.0/).
21. Ikehashi, H.; Khush, G.S. Methodology of assessing appearance of the rice grain, including chalkiness and
whiteness. In Proceedings of the Workshop on Chemical Aspects of Rice Grain Quality; International Rice Resea
Institute: Los Baños, Philippines, 1979; pp. 223–229.
22. Guangrong, L. Detection of chalk degree of rice based image processing. In Proceedings of the International
Conference on Intelligence Science and Information Engineering (ISIE), Wuhan, China, 20–21 August 2011;
pp. 515–518.
23. Lu, R.; Siebenmorgen, T.J. Correlation of head rice yield to selected physical and mechanical properties of
rice kernels. Trans. ASAE 1995, 38, 889–894. [CrossRef]
24. Fang, C.; Hu, X.; Sun, C.; Duan, B.; Xie, L.; Zhou, P. Simultaneous determination of multiple rice quality
parameters using image analysis method. Food Anal. Methods 2015, 8, 70–78. [CrossRef]
©2018 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access
article distributed under the terms and conditions of the Creative Commons Attribution
(CC BY) license (http://creativecommons.org/licenses/by/4.0/).
1 out of 10
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