2 3D PRINTING CASE STUDY Executive Summary The major objective of this report is to know about the case study of the technology of 3D printing. It is the most popular advancement in the printing field and all the complexities are resolved with this technology. ABC Ltd. organization of Australiahas taken the decision of implementing 3D printing technology in their business, so that the business processes could be easily executed. This report has properly outlined all the applications of 3D printing technology with relevant details. The advantages, demerits, social, ethical and legal point of views of all these applications are also provided in the report. Moreover, three suitable applications are selected for the company. Significant recommendations about the applications are also provided in this report.These recommendations would be extremely useful for ABC Ltd. organization to make their business operations more effective and efficient.
3 3D PRINTING CASE STUDY Table of Contents 1. Introduction............................................................................................................................4 2. Discussion..............................................................................................................................4 2.1 Definition of 3D Printing Technology.............................................................................4 2.2 Three 3D Printing Technology based Applications.........................................................5 2.3 Advantages and Disadvantages of the Three Proposed Applications..............................6 3. Conclusion..............................................................................................................................9 4. Recommendations................................................................................................................10 5. References............................................................................................................................11
4 3D PRINTING CASE STUDY 1. Introduction Three Dimensional Printing Technology or simply 3D printing technology can be defined as one of the most important processes, which is used for the purpose of several materials joining one another in the proper control or management of a specific system to make the physical object (Lipson & Kurman, 2013, p. 4).ABC Ltd. of Australia is a medium sized company that has taken the decision for expanding their business with 3D printing. Thus,theorganizationalCEOhasorderedtheHeadofICTorinformationand communications technology for investigating regarding this technology and also about the various applications that are utilizing 3D printing technology. The following report outlines a short discussion about the popular case study of three dimensionalor3Dprintingtechnologies.ThemostimportantprospectofABCLtd. organization is to take the decision if the technology is efficient and effective or not for the expansion of business. The report would be outlining relevant details of 3D printing with recommendations.These recommendations would be effective for ABC Ltd. to bring out new possibilities in their business. 2. Discussion 2.1 Definition of 3D Printing Technology ABC Ltd. has decided to use 3D printing in their business for making the business operations extremely unique in respect to other organizations. Since, it is a medium sized company, 3D printing would be better for them (Schubert, Van Langeveld & Donoso, 2013, p. 1). The significant process, which is utilized for building up of various layers to create a 3Dsolidobjectfromanydigitalmodel,isknownas3Dprintingtechnology.The manufacturer eventually uses computer aided design or CAD software to create this particular digital model for getting this sliced into numerous thinner cross sections that are called layers.While this entire process of 3D printing is being executed, the 3D printer starts working at the design stage.In the earlier days, the technology of 3D printing was considered as one of the most expensive technologies and thus only large companies had the capability to acquire this technology (Compton & Lewis, 2014, p. 5932). The technology is extremely cost effective and hence can be afforded by every organization. Every 3D printer is used to create any object, from any type of toy until motorcycle part. Several prototypes are also
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5 3D PRINTING CASE STUDY made for the purpose of testing with the technology of 3D printing. Complexity of requiring skilled workers is eventually reduced with this technology. There are various applications of this technology. The most popular applications of this technology areas follows: i)Additive Manufacturing: The first application is additive manufacturing (Petrick & Simpson, 2013, p. 13). It is the networked model of manufacturing, which helps the users to print three dimensional objects. ii)Rapid Prototyping: Next application is rapid prototyping. All industrial 3D printers are solely used to properly research as well as make prototypes. All the commercial organizations utilize this particular application. iii)Rapid Manufacturing: It is a new technology of manufacturing and each and every process is unproven. It is very popular for manufacturing organizations. iv)MassCustomization:Simplecustomizationispossiblewiththisparticular application by web based customization software (Espalin, Muse, MacDonald & Wicker, 2014, p. 971). v)Agile Tooling: It is the form of design tooling that eventually enables faster prototyping. Injection moulding is easily done with this. Several organizations have utilized 3D printing applications in the businesses. The most popular example is Nokia, who is using mass customization by releasing 3D designs. Other organizations are Nike, Boeing and General Electric. 2.2 Three 3D Printing Technology based Applications 3D printing technologycomprises of various and several applications, which are eventually used by the users throughout the world.For ABC Ltd. of Victoria, Australia, there are three important applications that would be suitable. The three applications of 3D printing are given below: i)AM or Additive Manufacturing: It is the most important application of the 3D printingtechnology(McMenamin,Quayle,McHenry&Adams,2014,p.482).The traditional manufacturing methods majorly involve any specific material that is shaped to the desired product. This is done by removal of particular parts in various methods. The additive
6 3D PRINTING CASE STUDY manufacturing is a structure, which is made by addition of several thin layers, combined altogether to create the product. The procedure of additive manufacturing mainly involves significant use of CAD software that have the ability in relaying of messages for the printer. Thisparticularprocesscouldbeexecutedtoprinttheproducttoitsdesiredshape. Advancement of the application of additive manufacturing has shaken the technological world and there is huge scope in future (Stansbury & Idacavage, 2016, p. 58). Speed is again one of the major advantages of this application and thus the application is extremely popular for the users. Adding of various materials is done one layer after another. This type of object can either be a plastic, a metal or even a concrete. Various uses of this particular application mainlyinvolve machines,systems, layering materials, 3D modelling software and computers. This application is very effective as the cost incurred is very less in respect to others. The 3D object could be easily fabricated with additive manufacturing. ii)Rapid Prototyping: The next important application that is suitable for the ABC Ltd. organization of Australia is the application of rapid prototyping. This is the collection of various techniques, which are being used to properly fabricate the assembly scale model or the physical parts with the help of 3D CAD data (Macdonald et al., 2014, p. 235). This assembly is constructed for the sole purpose of producing prototype parts or models. With the help of rapid prototyping, the volumetric data is being interpolated from each and every one dimensional image. iii)Mass Customization: Another important application of the technology of 3D printing for this organization is mass customization.ABC Ltd. can get a unique user experience with the implementation of 3D printing.There is no extra cost within the application of mass customization. 2.3 Advantages and Disadvantages of the Three Proposed Applications All the proposed applications of Three Dimensional printing technology comprise of several benefits and disadvantages (Wang et al., 2013, p. 117). These proposed applications even comprise of few ethical, social as well as legal point of view. i)AM or Additive Manufacturing: The most significant benefits of the additive manufacturing are given below: a)Cost Effectiveness: This is the first major benefit of the additive manufacturing is the cost effectiveness. All the organizations eventually suffer from several issues that are
7 3D PRINTING CASE STUDY related to cost. This application of 3D printing is subsequently afforded by every organization (Barnatt, 2013, p. 1). Thus, it is used by various organizations. b)Lack of Complexities: The second benefit of this application is the lack of complexities. The entire process is very simple and hence it is utilized by every user. No complexity is present within the process. c)Free Variety: The third benefit of the application is the free variety. If any part s to be changed, this change could be easily made on the CAD file and hence the new product could be printed. d)Little Lead Time: The prototype with additive manufacturing can be easily created without taking much time (Weller, Kleer & Piller, 2015, p. 46). Thus, the lead time is little in respect to other applications. e)Variety of Materials: Another significant advantage of the additive manufacturing is the presence of variety of materials. Several materials could be used in the CAD files and hence this particular application would be extremely effective for ABC Ltd. Themostsignificantdisadvantagesofthisparticularapplicationofadditive manufacturing are given below: a)Higher Production Cost: The first and the foremost disadvantage of the application is the higher production cost. Since, the production cost is low, for the high production cost, the application is being avoided by every organization. b)Discontinuous Production Process: The next disadvantage of the application is discontinuous process of production (Bogue, 2013, p. 309). c)SlowerBuildingRates:Anotherimportantdisadvantageofthisparticular application is the slower building rates. d)Post Processing Required: Another significant demerit of the application of 3D printing is the requirement of post processing. The accuracy of dimensions is extremely low quality. For the perspective of ethical, legal and social point of views, the application of additive manufacturing it extremely ethical, legal and social and thus could be utilized by all users.
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8 3D PRINTING CASE STUDY ii)Rapid Prototyping: The most significant benefits of the rapid prototyping are given below: a)Giving Final Look: The first and the foremost benefit of rapid prototyping is that it gives proper and final looks of any product (Rayna & Striukova, 2016, p. 220). Hence, the user of this application would have the ability to view the final product before it is prepared and the product could be visible to the users. b)Searching for flaws: The second significant benefit of the rapid prototyping application is the searching for the flaws of the design within the product.When the flaws are being found, these could be easily removed and thus the design could be made better. c)High Speed: Another important benefit of the rapid prototyping application is the higher speed. This particular application does not take up huge time and thus can be executed within time. d)Cost Effectiveness: This is the first major benefit of the rapid prototyping is the cost effectiveness (Chua & Leong, 2014, p. 9). All the organizations eventually suffer from several issues that are related to cost. The various disadvantages of the rapid prototyping application are given below: a)Failure in System Replication: The first and the foremost disadvantage of rapid prototyping is that it becomes a failure in system replication. The real system could not be replicated and rather constructing a mere prototype. b)Not Proper for the Larger Products:Another disadvantage of the application of rapid prototyping is that it is not feasible for any large products. c)Cheaper Working Model: As this is the prototype, working model would be very cheap in respect to any other model (Bogue, 2013, p. 307). For the perspective of ethical, legal and social point of views, the application of rapid prototyping it extremely ethical, legal and social and thus could be utilized by all users. iii)Mass Customization: The most significant benefits of the mass customization are given below:
9 3D PRINTING CASE STUDY a)Cost Effectiveness: This is the first major benefit of the mass customization is the cost effectiveness. All the organizations eventually suffer from several issues that are related to cost. b)Experience of Customers: All the customers become extremely happy with all the products and there is always a unique buyer. c)ProvidingCompetitiveAdvantages:Theapplicationofmasscustomization provides competitive advantages to the organization (Weller, Kleer & Piller, 2015, p. 45). The demerits of mass customization are given below: a)High Energy Consumption: The total energy consumption is extremely high in case of mass customization and thus ABC Ltd. can face several issues with this application. b)Lack of Feasibility: The second demerit is that there is lack of feasibility. For the perspective of ethical, legal and social point of views, the application of rapid mass customization it extremely ethical, legal and social and thus could be utilized by all users. 3. Conclusion Therefore, from the above discussion, conclusion can be drawn that 3D printing technologyistheprocedurewhereanymaterialisjoinedorsolidifiedinsignificant management of computers or systems to properly create or make any three dimensional or 3D object. The entire process is executed by bringing each and every material bringing together. Themostpopularapplicationsofthis3DprintingtechnologyareAMoradditive manufacturing and rapid prototyping. All the objects are of proper shape or size to produce the models of three dimensions. It helps by depositing any binder material within the powder bed with inkjet printer heads. This report has properly described regarding the significant case study of 3D printing technology.The ABC Ltd. organization had wished to expand their business in the entire Oceania region and Australian states.This type of creation of every product of the company is done easily with 3D printing. They are also facing significant problems. The recommendations would be helpful for them to mitigate their problems. Hence, they should implement the recommendations within their business.
10 3D PRINTING CASE STUDY 4. Recommendations The popular manufacturing organization, ABC Ltd. of Victoria, Australia has started their journey almost 10 years prior to present day. The headquarters of this specific organization is Melbourne, Victoria, Australia. This typical organization is responsible to produce various systems or computers and printers for different businesses in Victoria. This particular company has clients or customers in corporate as well as retail sectors. They should alter the organizational processes for the purpose of successful expansion of the electronic commerce services. The organization consists of few of the major problems, which are security, technology problems and authenticity. The best solution to these types of problems within the organizationisthe proper implementationof 3Dprinting technology.The significant recommendations for this organization are given below: i)Themostimportantrecommendationforthisorganizationisthesignificant utilization of application of AM or additive manufacturing of the 3D printing technology. This application is utilized for the successful reduction of any waste production. As this organization of medium size, the production of waste should be eventually reduced to maintain the production and expenses balance. ii) The next recommendationfor thisorganizationis the incorporationof any technology in their business with significant measures of security. The security as well as safety of the employees or business is thus enhanced and ensured. The overall access to the physical devices andequipmentof the business should be restricted for maintaining the authenticity. iii)ThefinalrecommendationforABCLtd.organizationistheperiodical maintenance of each and every machine. Technological failures are extremely common for any machine and thus the production could be reduced due to this. Thesethreerecommendationsarerequiredtobeimplementedfortheproper mitigation of problems and issues within the Victorian organization.
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11 3D PRINTING CASE STUDY 5. References Barnatt, C. (2013).3D printing: the next industrial revolution. Nottingham: ExplainingTheFuture. com. Retrieved from https://hqwrg4ntt03.storage.googleapis.com/MTQ4NDE4MTc2WA==01.pdf Bogue, R. (2013). 3D printing: the dawn of a new era in manufacturing?.Assembly Automation,33(4), 307-311. Retrieved from https://www.emeraldinsight.com/doi/abs/10.1108/AA-06-2013-055 Chua, C. K., & Leong, K. F. (2014).3D Printing and Additive Manufacturing: Principles and Applications (with Companion Media Pack) of Rapid Prototyping Fourth Edition. World Scientific Publishing Company. Retrieved from https://books.google.co.in/books? hl=en&lr=&id=Gy88DQAAQBAJ&oi=fnd&pg=PR7&dq=3d+printing&ots=kh1yWg zSp1&sig=CuHmM4Omgh787eh5DvOzSwo6LuI#v=onepage&q=3d %20printing&f=false Compton, B. G., & Lewis, J. A. (2014). 3Dāprinting of lightweight cellular composites.Advanced materials,26(34), 5930-5935. Retrieved from http://scholar.harvard.edu/files/lewisgroup/files/3d- printing_of_lightweight_cellular_composites.pdf Espalin, D., Muse, D. W., MacDonald, E., & Wicker, R. B. (2014). 3D Printing multifunctionality: structures with electronics.The International Journal of Advanced Manufacturing Technology,72(5-8), 963-978. Retrieved from https://www.researchgate.net/profile/Eric_Macdonald2/publication/271656986_3D_P rinting_multifunctionality_Structures_with_electronics/links/
12 3D PRINTING CASE STUDY 5a0cf364aca2729b1f4d7366/3D-Printing-multifunctionality-Structures-with- electronics.pdf Lipson, H., & Kurman, M. (2013).Fabricated: The new world of 3D printing. John Wiley & Sons. Retrieved fromhttps://books.google.co.in/books?hl=en&lr=&id=MpLXWHp- srIC&oi=fnd&pg=PA1&dq=3d+printing&ots=Z3cVzQF6- y&sig=KtCCQqh7kMBBbTc8d0m_aElDhFA#v=onepage&q=3d %20printing&f=false Macdonald, E., Salas, R., Espalin, D., Perez, M., Aguilera, E., Muse, D., & Wicker, R. B. (2014). 3D printing for the rapid prototyping of structural electronics.IEEE access,2, 234-242. Retrieved fromhttps://ieeexplore.ieee.org/stamp/stamp.jsp? arnumber=6766751 McMenamin, P. G., Quayle, M. R., McHenry, C. R., & Adams, J. W. (2014). The production of anatomical teaching resources using threeādimensional (3D) printing technology.Anatomical sciences education,7(6), 479-486. Retrieved from https://www.researchgate.net/profile/Paul_Mcmenamin2/publication/263549897_The _Production_of_Anatomical_Teaching_Resources_Using_Three- Dimensional_3D_Printing_Technology/links/59bd8e64458515e9cfcd5188/The- Production-of-Anatomical-Teaching-Resources-Using-Three-Dimensional-3D- Printing-Technology.pdf Petrick, I. J., & Simpson, T. W. (2013). 3D printing disrupts manufacturing: how economies of one create new rules of competition.Research-Technology Management,56(6), 12- 16. Retrieved from https://pdfs.semanticscholar.org/4b71/2f40767b39c0ed88baebbb6d70413692658b.pdf
13 3D PRINTING CASE STUDY Rayna, T., & Striukova, L. (2016). From rapid prototyping to home fabrication: How 3D printing is changing business model innovation.Technological Forecasting and Social Change,102, 214-224. Retrieved from https://www.sciencedirect.com/science/article/pii/S0040162515002425 Schubert, C., Van Langeveld, M. C., & Donoso, L. A. (2013). Innovations in 3D printing: a 3D overview from optics to organs.British Journal of Ophthalmology, bjophthalmol- 2013. Retrieved fromhttps://bjo.bmj.com/content/98/2/159 Stansbury, J. W., & Idacavage, M. J. (2016). 3D printing with polymers: Challenges among expanding options and opportunities.Dental Materials,32(1), 54-64. Retrieved from https://www.sciencedirect.com/science/article/pii/S0109564115004145 Wang, W., Wang, T. Y., Yang, Z., Liu, L., Tong, X., Tong, W., ... & Liu, X. (2013). Cost- effective printing of 3D objects with skin-frame structures.ACM Transactions on Graphics (TOG),32(6), 177. Retrieved from http://citeseerx.ist.psu.edu/viewdoc/download? doi=10.1.1.701.8580&rep=rep1&type=pdf Weller, C., Kleer, R., & Piller, F. T. (2015). Economic implications of 3D printing: Market structure models in light of additive manufacturing revisited.International Journal of Production Economics,164, 43-56. Retrieved from https://www.researchgate.net/profile/Frank_Piller/publication/276898572_Economic_ Implications_of_3D_Printing_Market_Structure_Models_Revisited/links/ 562a41f608aef25a243ff3f6/Economic-Implications-of-3D-Printing-Market-Structure- Models-Revisited.pdf
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