Testing and Development of Bedding Fabric

This assignment reports on a project undertaken by Lab Link Enterprises for delivering Bedding Fabric to Sindh Medical Center. The project aimed to meet specific quality standards and required close coordination with Standard Textile Mills, the fabric supplier. The report highlights the key activities, challenges, and solutions implemented during the project. The project was successfully completed within the given timeframe, and the final product met the required quality standards.

CE 1.1 Project Information
Name of the project: Bedding Fabric for Sindh Medical Center Nawabshah
Location of the project: Hyderabad, Sindh Pakistan
Project Duration: From April 20 of 2010 to June 21 of 2010
Organization: Lab Link Enterprises
Role and Designation during the time: Junior Engineer Quality Control Department
CE 1.2 Project Background
CE 1.2.1 Characteristics of the project
Sindh Medical Center is a renowned hospital in Nawabshah, Sindh Pakistan. Lab Link
Enterprises had received an order from Sindh Medical Center for providing Bedding Fabric of
length 2000 meters long. Sindh Medical Center wanted a Bedding Fabric having the following
features such as tear-resistant, light green colour and 100 percent cotton fabric. This project was
undertaken by Lab Link Enterprises. The duration of this project was from 20 .04.2010 to 21. 06.
2010. Generally, a Third Party Manufacturer or TPM furnishes the order of the Lab Link
Enterprises. This order of Bedding Fabric was furnished by the Standard Textile Mills located in
Kotri, Sindh Pakistan. Lab Link Enterprises was responsible for providing all the technical
details and requirements regarding the Bedding Fabric to the TPM. Lab Link Enterprises was
also responsible for ensuring standard quality and timely delivery of the Bedding Fabric to the
Sindh Medical Center in Nawabshah, Sindh Pakistan.

CE 1.2.2 Objectives developed for the project
This project was undertaken by Lab Link Enterprises for delivering Bedding Fabric to
Sindh Medical Center. The main objectives of this project were:
 To deliver a bedding fabric that was exactly 2000 meters in length
 To deliver a tear-resistant, light green colour and 100 percent cotton fabric
 To provide accurate technical requirements and details of the fabric to Standard
Textile Mills or TPM
 To ensure that the quality of bedding fabric was as per quality standards
 To ensure timely delivery of bedding fabric to Sindh Medical Center
CE 1.2.3 My area of work
I was appointed as the Junior Engineer of the Quality Control Department by Lab Link
Enterprises. I was involved in this project from April 20 of 2010 to June 21 of 2010. I had to
report to the Assistant Engineer of the Quality Control Department. Being the Junior Engineer, I
had to perform daily inspection and test the character as well as scope that are necessary to
achieve the quality of the bedding fabric. My area of work was not only to find out the faults and
defects in the fabric quality but also to develop solutions. My main area of work was to take care
of the QA or QC documents of the project such as certificates, test results and non compliance
reports.

Quality Control Manager:
Abdul Rauf Shaikh
Assistant Engineer Quality
Control: Samiullah Abbasi
Junior Engineer
Quality Control: Altaf
Gohar (me)
Team Member Team Member
CE 1.2.4 Project Group
Figure 1: People involved in the project
CE 1.2.5 My responsibilities throughout the project
I had various responsibilities in this project. One of my main responsibilities was to write
accurate Technical Product Detail Plan. This document was provided to the TMP. I had
undertaken a significant research study to determine the correct quality characteristics of the
bedding fabric that was to be delivered to Sindh Medical Center. It was my responsibility to
design the quality plan as well as quality parameters. I had to design the quality of semi-products

and collect samples according to quality standard and plan. I had determined and mentioned the
following product details of the 2000 meters bedding fabric that would be suitable for this
project:
Material: 100 percent cotton fabric
Type of material: Dyed cotton fabric
Type of yarn: Carded
Pattern of yarn: Yarn Dyed
Yarn count: 60s * 60s
Style and width: Plain woven, 63 to 91 inches
Main features: Tear-resistant and Anti-UV
Weight: 90 to 280gsm
Colour: Light green
Certification: SGS
Being the Junior Engineer of the Quality Control Department, my main responsibility
was to conduct sample test. I had to test the final fabric as well. I was responsible for ensuring
that the bedding fabric meets given quality standards. I had to prepare regular reports on testing
and quality issues. I was given the responsibility to cooperate and coordinate with other
functional departments of the company and also with our TPM. I had to motivate other staffs and
supervise their daily activities for successful completion of this project. I was also responsible

for writing training materials and documenting the entire project work that was carried out.
Management of quality programs was my main area of responsibility.
CE 1.3 Distinctive Activity
CE 1.3.1 Detailed Technical Approach of project
I had to conduct fiber testing of samples on AFIS or Advanced Fiber Information System
for the purpose of lea strength and nap count. Testing of tensile strength of fabric samples was
carried out by using Strip Test. This test was in accordance with the American Society for
Testing and Materials or ASTM Standards. The fabric samples were also tested for shrinkage
and colourfastness by using Scorch Tester. I had even conducted various tests for determining
the effect of washing agents and different bleaching agents on colour contrast and brightness of
the fabric samples. Testing atmospheric effects on the fabric samples were carried out by using
UV Light Accelerated Weathering Tester that stimulated rain, dryness and sunlight. I had to send
samples of fabric to clients for getting their approvals. After carrying out all the tests and getting
client approvals, I had to provide technical specifications as well as approved samples to the
suppliers.
CE 1.3.2 Engineering knowledge and skills applied in the project
I have utilized my textile engineering skills and knowledge for accomplishing this
project. The key skills that were required and utilized in this project were designing skills and
creativity. My excellent knowledge about materials and fabrics was useful in the successful
completion of this project. My critical thinking ability has helped in the selection of appropriate
fabrics and testing its quality. I have applied my knowledge for designing the quality plan as well
as quality parameters. I was able to utilize my excellent textile engineering skills to select

samples according to quality standards and plans. I have applied my technical skills to
effectively and efficiently prepare the Technical Product Detail Plan.
CE 1.3.3 Accomplishment: Results and Outcome
Proper planning had led to the successful completion of this project within the required
time period. The bedding fabric had met required characteristics and quality standards. Regular
meetings were held for modifying and improving existing plans and activities. Progress
monitoring was done on a regular basis for achieving high quality standards. The accurate
Technical Product Detail Plan was delivered to the TPM on time. Correct technical details and
specifications of the bedding fabric had helped in meeting the required quality standards. I had
applied my strong interpersonal skills to motivate the project team members and cooperate with
our TPM. My creativity and decision making ability had played a significant role in the
accomplishment of this project.
CE 1.3.4 Identified issues and their solutions
1.3.4.1 Issues
I had identified that the quality of final textile fabric was not as per quality standard due
to hairiness of yarn. It was seen that yarn hairiness was affecting the appearance of bedding
fabric. Yarn hairiness was causing difficult for TPM to make fine designs. Another issue was the
fault in the documentation design. The initial document was not in compliance with standard
quality of technical documents.
1.3.4.2 Solutions
I had suggested certain spinning techniques such as JetRing and Nozzle-Ring Spinning
for reducing the hairiness of yarns. Nozzle-Ring spinning utilizes the features of air-jet and ring

spinning techniques. In JetRing spinning an air nozzle is placed below spinning triangle on the
ring frame. I had mentioned these suggestions in the technical report for guiding our TPM. The
documentation issue was resolved by applying proper technical knowledge and utilizing
designing skills. I had undertaken relevant research study to find out appropriate documentation
templates for designing and preparing the Technical Product Detail Plan. I had utilized my
problem solving skills to find out the exact defect and rectify it in an effective manner.
CE 1.4 Project Review
CE 1.4.1 Project Overview
Lab Link Enterprises had undertaken this project for delivering Bedding Fabric to its
client, Sindh Medical Center. The project duration was from April 20 of 2010 to June 21 of
2010. Standard Textile Mills had taken the responsibility of furnishing orders. This project was
successful in delivering 2000 meters long, 100 percent cotton fabric and high-quality Bedding
Fabric to Sindh Medical Center within time.
CE 1.4.2 My contribution to work
I had provided accurate technical requirements and details of the fabric to our TPM,
Standard Textile Mills. I had ensured that the quality of bedding fabric was according to quality
standards. I was responsible for carrying out proper documentation of the project report. I had
conducted sample tests and had also tested the quality of the final fabric. I was able to solve
other critical issues as well. My hard work and capability were appreciated by the Assistant
Engineer and the Quality Control Manager.