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Modelling and Impacts of Tolerance over Manufacturing Procedure

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Added on  2022-05-25

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This report is about a student who has explained his experience while completing his project on Modelling and Impacts of Tolerance over Manufacturing Procedure for the Aerospace Components. The student took A popular company Ramtech Manufacturing Industry into account and find how it makes various elements come to life from concept design to CAD or computer-aided design of that specific element and then that model of CAD is properly imported into the CAM module. 

Modelling and Impacts of Tolerance over Manufacturing Procedure

   Added on 2022-05-25

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CE 1.1 Project Information
Name of the project: Modelling and Impacts of Tolerance over Manufacturing
Procedure for the Aerospace Components
Location of the project: Please fill
Project Duration: Please fill
Organization: Please fill
Role and Designation during the time: Developer of project and Mechanical
Engineer
CE 1.2 Project Background
CE 1.2.1 Characteristics of the project
Ram tech Manufacturing Industry is a popular organization which is majorly
responsible to make various elements realize from significant conceptual designing to the
CAD or computer aided designing of that particular element and then that model of CAD of
the element is properly imported in the module of CAM. In this specific organization, the
respective tool path was generated properly for allowing that element through simulation
process and hence that generated NC programs were fed to the 5 axis as well as 3 axes CNC
machines to manufacture the element with high accuracy and surface finishing and thus
covering the entire PLC. While executing this particular project, I have generated the NC part
programs and then understood the procedure of CAD tools getting used in the product
drawings study or 3D models generation. For these types of drawings as well as generating
3D models, I had to use software package of UG-NX7.5. I even had involved component
modelling development, which was produced with Part Modelling Modules in the software of
Modelling and Impacts of Tolerance over Manufacturing Procedure_1
UG-NX7.5. Therefore, within this project, I had successfully and efficiently clamped a
portion to reduce complexities of shape and even created a specific 3 dimensional models of
the piston ring in the software of CAD.
CE 1.2.2 Objectives developed for the project
While executing this project of Modelling and Impacts of Tolerance over
Manufacturing Procedure for the Aerospace Components, I desired for achieving accuracy in
dimensions, only after usage and designing of various technologies and tools. I also wished to
make my project component work within both outside and inside machining. Hence, for
completing this project with high efficiency and accuracy, I have developed few objectives:
To efficiently create a 3 dimensional model of piston ring in computer aided
designing software.
To choose an optimum machine process planning to provide high surface finishing.
To make the static analyses on that piston ring in software of CAD.
To properly clamp the element part for reducing complexity of shapes.
To obtain accuracy of dimension and perfect tool paths.
To perfectly define tooling and fixture in the project for the aerospace elements.
To use software package of UG-NX7.5 to obtain software requirement as well as
proper deployment.
CE 1.2.3 My area of work
As, while completing these project works, I comprised of subsequent experiences in
the field works about mechanical project, I was recruited as the developer of the project and
mechanical engineer. Previously, I have done works with various subsequent areas such as
higher speed machines of tool path streamlining, 5 axes machining as well as machine
process automation and hence it was extremely easy for me for executing the specified
Modelling and Impacts of Tolerance over Manufacturing Procedure_2
Supervisor of the
Project
Team Member of
the project
Team Member of
the project
Project Developer
and Mechanical
Engineer (Me)
project promptly and efficiently. I also had significant leadership skills as well as problem
solving skill, thus I was chosen by my respective supervisor for completing this work
eventually.
CE 1.2.4 Project Group
Figure 1: People involved in the project
CE 1.2.5 My responsibilities throughout the project
Being mechanical engineer by profession in this project, I comprised of some of the
most important and significant responsibilities. My major responsibility within this project
was creation of a 3 dimensional model of piston ring in the computer aided designing
software. I had understood that this is the perfect usage of the computer-based systems, which
help to assist in the creation, modification, optimizing as well as analyses of various designs.
Furthermore, the total designer productivity was even incremented and then the quality of
design was being improved. My next important and significant responsibilities involved
proper creation of these several technical drawings with the help of computer aided designing
Modelling and Impacts of Tolerance over Manufacturing Procedure_3

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