Welding Machine Safety Analysis

This assignment delves into the crucial aspect of welding machine safety. It explores protective clothing, operator training, safeguarding methods, accident prevention checklists, environmental risk analysis, and proper machine design as essential elements in ensuring a secure working environment for both operators and those surrounding the welding process. The paper emphasizes the importance of adhering to OSHA regulations and promoting a safety-conscious culture in engineering.

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Safety
Introduction:
Safety is defined as a state where individuals are away or free of hurt, injury, hazard,
loss or any undesirable outcomes. In engineering profession, machine safety is an
important aspect. The machines are designed to meet specific levels of safety measures and
ensure that the operators and engineering workers safety is maintained (Accredited
Standards Committee, Safety in Welding and Cutting, & American Welding Society, 2012).
In addition, the safety measures are able to ensure that productivity through the use of the
machines is achieved. For any engineering machines, injuries must be reduced, be made to
comply with the specific guidelines and enhance their productivity through keeping their
safety measures. This paper will analyze the different aspects of welding machine safety.
Protective clothing is one of the important aspect of enhance the safety measures
when working with engineering machines. The PPEs, when working with welding machine
includes wearing clothing such as safety glasses, ear plugs, wearing face shield, closed-toed
shoes, gloves and even non-inflammable long sleeve shirt. Since the safety measures are
directly related to the machine operators, safety measures on individuals are key
(Chandrasekaran, 2016). That is the main reason beyond proper PPE for the operators of
the welding machines to protect them from harm and injuries. The protective gears ensure
that operators are well protected and safety is enhanced.
Safety in engineering is connected with the right use of the machines. The right use
of machines is related to the ability of the operators to understand the use of the machines

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and their knowledge in operating them. Communication and training of the operators is
key to ensure that the safety measures are adhered to (Kumar et al., 2016). The operators
must be aware of the welding machines and the way to operate them. Training programs
for safe working environment must be done to the workers and the operators.
Safeguarding methods for the welding machines is crucial to ensure safety is
attained. The safeguarding methods include any physical arrangements which are done to
achieve that safety in the working environment. Proper holding of the welding machine and
positioning it while under use are some of the safeguarding measures which can be
employed on the usage of welding machine. Proper covering of the welding machine is
another way to ensure that the safety of the operators is achieved (Timings, 2008). Lastly,
arrangement on the minimum distance which other personnel can keep when the welding
machine is being used will ensure that the safety of surrounding people is attained. OSHA
regulations are able to offer proper machine safeguarding methods for any machine.
Creation of potential checklists for the accident areas in the welding area
environment is key to ensure that safety if achieved. Proper checklist on the way accidents
may occur on welding machine and its usage is the best way to prevent accidents. The
checklist will be able to create proper preventive mechanisms and ensure that accidents do
not happen (STAPELBERG, 2016). Highlighting the areas where the accidents can occur
when using the welding machine will ensure that errors are prevented which can trigger
the accidents. The preventive mechanism is regarded as the best safety mechanism in any
working place.

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Environmental risk analysis is another important aspect of enhancing the safety
when working with the welding machines. Hazardous energy programs are used to ensure
that they perform task analysis and the potential risks associated with the welding
activities. The risk analysis in the welding environment will ensure that welding machine
operators and those around are safe (Lucic, 2015). This will involve the distances other
people can keep away from the welding machine and general arrangement and connections
to ensure that the machine is operating safely. Proper demarcation of the area will ensure
that people are able to understand the safety measures.
Lastly, proper design of the welding machine with proper tools will ensure safe
working with the machines. On and off buttons should be well placed and marked to ensure
that the operators will be able to understand the machines (Ahmed, 2005). The design
steps of the machines should be able to exhibit the safety measures. The designer’s priority
should be safety for the end users of the machines.
In conclusion, safety is the priority in any engineering activity. The safety measures
starts from the design of the machines to the users and machines operators. The working
environment should be enhanced to comply with the OSHA regulations. In addition, the
operators need to be equipped with safety knowledge and have protection gears while
working. For the welding machine, there are specific PPE which the operators are required
to wear while working. All these aspects are guided in ensuring safety of the operators and
those around is kept.

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References
Accredited Standards Committee Z49, Safety in Welding and Cutting., & American Welding
Society. (2012). Safety in welding, cutting, and allied processes. Miami, Fla:
American Welding Society.
Ahmed, N. (2005). New developments in advanced welding. Boca Raton, FL: CRC Press.
Chandrasekaran, S. (2016). Health, safety, and environmental management in offshore and
petroleum engineering.
Kumar, U., Ahmadi, A., Verma, A. K., & Varde, P. (2016). Current Trends in Reliability,
Availability, Maintainability and Safety: An Industry Perspective.
Lucic, I. (2015). Risk and safety in engineering processes.
STAPELBERG, R. U. D. O. L. P. H. F. R. E. D. E. R. I. C. K. (2016). HANDBOOK OF RELIABILITY,
AVAILABILITY, MAINTAINABILITY AND SAFETY IN ENGINEERING DESIGN. S.l.:
SPRINGER.
Timings, R. L. (2008). Fabrication and welding engineering. Oxford: Newnes.