Table of Contents INTRODUCTION...........................................................................................................................1 ASSESSMENT 1.............................................................................................................................1 Key Systems and Processes used by A.C. Gilbert..................................................................1 Development of Elements of Review Strategy......................................................................2 Performance Monitoring........................................................................................................3 Variances from Plans and Targets for Key Result Areas (KRA)...........................................4 Trends relevant to A.C. Gilbert..............................................................................................5 Identification of New Technological or Electronic Commerce Opportunities......................5 ASSESSMENT 2.............................................................................................................................6 Introduction............................................................................................................................6 Performance Improvement Strategy.......................................................................................6 Briefing And Consultation Session........................................................................................8 Lead Session...........................................................................................................................8 Summary.................................................................................................................................9 Revising Strategy....................................................................................................................9 Risk Strategy..........................................................................................................................9 Conclusion..............................................................................................................................9 ASSESSMENT 3...........................................................................................................................10 Examination of aspects of Part 1 – Implementation.............................................................10 Action Plan for transition and communication.....................................................................11 Review of Part 2 - Follow Up...............................................................................................11 CONCLUSION..............................................................................................................................12 REFERENCES..............................................................................................................................13
INTRODUCTION Innovation is a procedure that refers to modifying as well as adding specific features within an organisation's existing products as well as services, which enhances their usage. On the other hand, continuous improvement is the process which is inclusive of modifying and bettering the company's performance(Boer and et. al., 2017). The report below is based on two case studies of companies A.C. Gilbert and is divided into several assessments. Assessment 1 addresses performance and sustainability review strategy of A.C. Gilbert. On the other hand, Assessment 2 includes implementation plan to embed new process for the organisation ASSESSMENT 1 Key Systems and Processes used by A.C. Gilbert As reflected within the case study, A.C. Gilbert was one of the most recognised organisation that dealt with toy manufacturing and distribution. One of the major areas of focus for the company was related to producing top quality products that were durable as well as reliable. However, with time and changes in culture and technologies, firm experiences hardships and subsequently discontinued its operations from the market. However, there are several key systems and processes that were used by A.C. Gilbert and are discussed below: Supply Chain: The firm's supply chain consisted of several entities which had different roles that are mentioned as under:Suppliers: After appropriately setting up the design of toys, the firm acquired raw materials for its offerings as well as packaging from suppliers.Manufacturer: The firm itself acted as the manufacturer and after acquisition of raw materials from suppliers, the firm indulged into producing toys as per required and pre requisite standards.Distributors: The final products of the organisation were then sent to warehouses to be distributed further(Fitzgerald and Stol, 2017).Retailers: The stored products were then distributed to different retailers from where end customers bought the toys produced by the organisation. Operational Systems: 1
Design: The very first system within the firm was working on the design of toys that the company was intending to produce. Concept development was performed by several designers for different products as per the objectives of the firm.Planning: This operation had a separate department within the company and indulged into determining requirements related to production, sales, time schedules, etc.Manufacturing: This operation is one of the major operations of A.C. Gilbert as reflected within the case study. It includes making of the products as per the standards set during planning with use of quality materials as well as emphasis on durability.Distribution: Warehouses and retailers were chained together by the company to make its toys available to its end users(Saunila, 2017). Product/Service Delivery: To ensure effective product delivery, the firm contacted and associated itself with retailers. Moreover, due to its low cost production, the sales team first acquired orders from customers, on basis of which the set unit was produced and delivered through retailers. Development of Elements of Review Strategy It is imperative that an appropriate review strategy is developed in context with the systems and processes by A.C. Gilbert as discussed above. Elements of review strategy for these aspects are mentioned below:Objectives: One of the first element upon which the review would be based is the objectives of the strategy. As per the description, these aspects within systems and processes of the company are subjected to cut up the cost and ensure highest quality in its products.KeyPerformanceIndicators(KPI):Anotherelementofthereviewstrategyisto appropriately evaluate indicators for the performance of the company on grounds of marketing, relevancy to supply chain management, current trends, sales and preference. As per the systems above, the firm had a good reputation and was associated with quality suppliers and distributors and functioned in alignment of the current trend of that time, resulting in higher sales and preference(Baumann and et. al., 2016).This denotes a measurable value that is liable for demonstration of the ways in which firm can attain their key business objectives. For this firms like A.C. Gilbert utilises KPI’s at each level for evaluation of success so that they can attain their targets within specified time frame. 2
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Higher level of KPI’s emphasise on entire performance of business on the other hand low level lays focus on processes of each individual department along with activities carried out within each individual department like HR, marketing and many others. Basically, it denotes that objectives have been formulated with respect to specified tasks and if they are attained then next objective will be carried out ensure that overall goal is attained. Performance review process: The process for reviewing is quite simple, i.e., performance standards are being set on basis of quality, production and marketing and the performance would be reviewed accordingly. Performance Monitoring Performancemonitoringforsupplychain,operationalsystemsandproduct/service delivery would appropriately be monitored using the review strategy above(Peurach, 2016). This monitoring is discussed below: Supply Chain:Objectives: As per the case, the objectives upon which the supply chain would be reviewed till 1966 is cost, and time of delivery as per the pre set time.KPI: The indicators of the supply chain would reviewed in context of whether they satisfied the area of quality of raw materials, cost and quality of retailers.Review Process: Standards within the whole process would be set in terms of quality at first, and then would be reviewed in terms of supply chain management. Operational Systems:Objectives: Objectives would be reviewed in terms of technology, marketing, quality and relevant trends.KPI: Quality Management, Relevance to market preference and packaging would act as indicators of performance.Review Process: The standards set would be regarding market analysis and use of technology while producing products. Product/Service Delivery:Objectives: Objectives would be reviewed against Time and Quality management.KPI: Cost, quality, safety and time would act as indicators for A.C. Gilbert till 1966. 3
Review Process: Standards in terms of delivery as per the set standards and quality and time taken to produce the products would be used to review the toys(Palm, Lilja and Wiklund, 2016). Variances from Plans and Targets for Key Result Areas (KRA) The concept that is associated with performance of individuals that can be measured as well as activities which creates a strong influence on the ways firm renders there services is referred to as key result area. For an instance, it illustrated the specified criteria or metrics which have been formulated for carrying out the specified assets. This can be understood by taking an example like budget has been furnished by finance department for carrying out internal recruitment. This do not means that the same budget can be utilised for having external recruitments. It implies that each objective is unique and will render the different results depending on their usability. This cannot be measured practically but up to some extent they can be analysed. Some of the key points with respect to key result areas have been illustrated below in the context of A.C. Gilbert.Quality: There was heavy variance in toys by A.C. Gilbert in terms of quality. For instance, before 1961, the quality of the firm was quite effective, due to trained staff. However, with time, during 1963, the set quality standards declined, because of usage of monotonous designs and cardboard packaging.Sales: Variance within sales was moderate. As in 1961, the sales were $11.5 million, whereas in 1966, the sales were $12.9 million. The highest rate of sales were in year 1965, amounting to be $14.9 million dollar, however the same saw decline the following year, decreasing the overall level of variance(Tidd and Bessant, 2018).Profit: The profit margins of the firm declined substantially. Seeing a profit of $20,011 in 1961 to liquidation in 1967, the firm saw subsequent losses throughout. Moreover, the variance is high as the loss in 1963 reached $5.7 million from $281,000 in previous year.Supply Chain performance: Target of Jack Wrather was to introduce 50 toy lines in 1963 which made the number to be 307. However, due to decline in preference and profits, in 1964thefirmdeletedalmost20ofitsnewitems.Moreover,itsmanufacturing department lacked to supply products till Christmas due to inappropriate harmony and management in 1965, reflecting a severe decline in performance of supply chain than what was planned. Thus, the variance level is quite high. 4
Business Growth: Target of the firm was to enhance its sales through cutting up at its prices and enhancing diversity. However, major variance was showcased within the same throughout the years due to heavy replacement of top and middle level managers as well as non coping with changes of technology and trends(Maalouf and Gammelgaard, 2016). Trends relevant to A.C. GilbertMarket Share: This was quite a strength of the company as prior to 1960 as it produced effective and durable toys for kids that helped the firm in getting a competent position in the market.Reputation: The firm's reputation was also a strength, as the company was known to produce quality toys and had effective customer service.Stability: A.C. Gilbert was quite stable as the firm had appropriate public relations and reliability on its toys. Moreover, the firm also had set plans for future growth with better quality toys.Sales: Due to being one of the few firms with quality goods, its sales were surely as strength prior to 1960(van Breda-Verduijn and Heijboer, 2016). Adaptiveness: and Innovation: It was a weakness of the company as the firm did not cope up with any change happened around them. Moreover, regular procedures, technologies and training were provided to staff, which led to ineffectiveness in innovation. Identification of New Technological or Electronic Commerce Opportunities Internally, A.C. Gilbert would have opportunity to get qualified engineers who could have guided the company regarding use of advanced and effective technology. Furthermore, better training opportunities and methods like On The job training and simulation would have made their production staff more valuable and competent. Externally, the firm would be able to externally acquire marketing consultants, which would have allowed the company to conduct campaigns that would help the firm in enhancing the scope of advertisement effectively. 5
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ASSESSMENT 2 Introduction Implementation plan refers to appropriately deliver strategy in ways which allows a company to commence its project effectively and as per standards. Following is that strategy and implementation for A.C. Gilbert in order to improvise its performance. Performance Improvement Strategy It can be defined as a formulation of organisational development that focuses upon increase in outputs and improved efficiency for a specific procedure and process. An appropriate performance strategy can be made to develop and introduce a new remote control car for children. This improvement plan is developed to braincase sales and overall profitability of an organisation. An appropriate performance improvement strategy for this organisation can be made as follows- Strategic goals-These are the long term vision of an organisation towards which it operates it business activities and processes. The basic goal of A.C Gilbert is to manufacture toys that meet up customer expectations and goals. The strategic goals of this organisation- To enhance the market share of this organisation up to 20%. To increase the overall profitability of this organisation by 10% in upcoming year. Proposed Process-It is designed to identify the procedure of a specific project and the process in which these goals and objectives are achieved in an organisation. This organisation for the purpose of increasing its market share, profitability and overall productivity of an organisation. For achieving this objective, an appropriate procedure is required to be followed by an organisation which includes conducting an effective marketing planning, marketing research. It includes knowing the competition prevailing in a market and analysing various strategies followed by its competitors. An organization need to indulge in an appropriate market research before introducing new product in target market. This enterprise needs to make sure that what the behaviour of customers in a target market is. Moreover, the firm is required to enhance their workforce abilities through real time simulation training and access to enhanced technologies. This proposal helped in improving the overall performance of an organisation by increasing its overall sales, profitability and enhancing its market share. For achieving these goals , this 6
strategic proposed process is formulated. It helps in achieving business goals and objectives as follows- In this proposed procedure, an appropriate market research is conducted which will help this organisation in knowing its customer behaviour by analysing the target market in an appropriate manner. On that basis, this organisation produce toys by keeping in mind the desires, wants and need of customers. It will also help the organisation in formulating the effective strategy in achieving business objectives by enhancing its market share and sales. It includes knowing the competition prevailing in a market and analysing various strategies followed by its competitors. An organisation need to indulge in an appropriate market research before introducing new product in target market. This enterprise needs to make sure that what is the behaviour of customers in a target market. Moreover, the firm is required to enhance their workforce abilities through real time simulation training and access to enhanced technologies. KRA-A key result area can be defined as an strategic factor which is wither external or internal in an organisation in which strong positive results needed to be realised for the enterprise in order to achieve its strategic objectives and thus it has been moved forward to realise the long term vision of success of an organisation. A.C Gilbertcan use this indicator to evaluate the performance of this enterprise. The appropriate result areas would be quality, profit, customer engagement.It includes knowing the competition prevailing in a market and analysing various strategies followed by its competitors. An organisation need to indulge in an appropriate market research before introducing new product in target market. This enterprise needs to make sure that what is the behaviour of customers in a target market. Moreover, the firm is required to enhance theirworkforceabilitiesthroughrealtimesimulationtrainingandaccesstoenhanced technologies. KPI-A.C Gilbert can use this performance for measuring the overall performance of this organisation. It also helps in evaluating the success of its business activities in which it is engaged. This indicator can be utilised by this organisation in order to identify where the organisation performance can be measured. The indicators would be quality, durability, cost and 7
accordance with market trends.It includes knowing the competition prevailing in a market and analysing various strategies followed by its competitors. An organisation need to indulge in an appropriate market research before introducing new product in target market. This enterprise needs to make sure that what is the behaviour of customers in a target market. Moreover, the firm is required to enhance their workforce abilities through real time simulation training and access to enhanced technologies. Briefing And Consultation Session To distribute the strategy, thekey members would be head of sales, production, marketing and R&D department. The production manager was asked to assess the strategy, within which several aspects came into question, which were: Pros: The pros of the strategy is that before moving in to manufacture the product, a detailed market and competitive research is being undertaken. Cons: A major focus of this strategy is on enhancing the competence of employees and market research, rather than on technological improvements in production and packaging. Improvements: The improvements within the strategy could be to effectively enhance the scope of technological use towards employees as well as the product, marketing and logistics and supply. It includes knowing the competition prevailing in a market and analysing various strategies followed by its competitors. An organisation need to indulge in an appropriate market research before introducing new product in target market. This enterprise needs to make sure that what is the behaviour of customers in a target market. Moreover, the firm is required to enhance their workforce abilities through real time simulation training and access to enhanced technologies. Lead Session In terms of functioning, to deliver the strategy appropriately several aspects were taken into consideration which are mentioned below; Development of Ideas: This is an essential aspect for which, Brainstorming is a technique which is used, that appropriately would help in creatively generate new ideas of how best to develop better offerings and implement the strategy. Trial: Out of all options, innovation and Six Sigma production was used as a technique, which was trialled appropriately through following its principles. 8
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Issues Identification: The major issue that was identified was related to failure of modification due to rigidity in design, for which, flexibility was introduced. Summary The results were quite effective as the strategy was implemented as per plan. A detailed report involving performance standards and outcomes in context with KPI and KRA were evaluated and presented as a report for group's approval. Revising Strategy The revised strategy due to rigidity in the previous one is to introduce lean production and Total Quality Management along with Six sigma to work on cost and quality of the products. Risk Strategy There are certain area of risks which are discussed below: RISKSEVERITYCORRECTIVE ACTION ASSIGNED Equipment Failure HIGHEquipment testing before usage R&D Manager Incompetent Employees MEDIUMBettertraining facilities Training Consultant Ineffective Supply Chain LOWAcquisitionand supply on contractual basis SupplyChain Management Conclusion Hence, Implementation plan and assessing of strategy is important and allows to evaluate and assess strategies on several criteria in order to effectively construct appropriate pathways in order to ensure success and effective growth. 9
ASSESSMENT 3 Examination of aspects of Part 1 – Implementation There are a number of aspects pertaining to the new implementation plan launched by the respective corporation for improvement of efficiency within the production process taking place at A. C. Gilbert. In this regard, it has been examined that the idea of enhancing the efficiencies emerged as an outcome of innovative ideas program. This plan is being implemented across the whole organisational premises with a view to facilitate effective and smooth flow of business operations so that company can stay in market place for a long duration of time(Aas, Jentoft and Vasstrøm, 2016). In this regard, there are a number of aspects associated with the implemented which are critically examined as follows:- Goals of Program The goal of the program is to increase productivity, reduce waste, improve sustainability, and reduce errors on production lines by 20% by allocating specialist team members to individual lines. Further, the secondary goal pertaining to the implementation plan is to reduce staff turnover from an average of 32% per annum to 20% per annum, thus improving the skill levels and efficiencies of the plant and reducing costs in recruiting and training new staff. The analysis and examination of these goals stipulate that the objectives set by the company are accurate as the company is going through a tough phase in financial and commercial terms. Development of Teams In the new implementation plan, it has been devised that the production staff as well as process workers will be divided into five different teams. Hereby also, it is decided that each team will hold accountability for production of 5 product lines. The teams would also get engaged insetting of goals as well as objectives for their own product lines. Each month, the teams would be holding meetings to stipulate production as well as error rate projections for the next, with the sole aim to constantly enhance both the rates and thereby achieving a maximum of 4% error rate and a 40% increase in productivity within 24 months whereby the present error rate is acknowledged to be 22%.In this regard, it can be said that the decision to carry out the tasks by dividing the personnel into teams is an effective decision as this will provide assistance to the entity in achieving the stipulated targets within the due course of time. Through the usage of 10
collaborative efforts, the entity would be able to achieve its targetted outcomes and get out of the difficulties that it is facing at the present moment(Boutros and Cardella, 2017). Cost A budget has been stipulated for the implementation plan being implemented by A. C. Gilbert whereby funds have been allotted to activities like initial trial, retooling of production line,Training, Loss of productivity, Initial errors and reduced productivity. In this regard, it can be said that to enhance the overall organisational efficiency, the cost that the respective corporation has allotted to training is relatively lesser than required as $20,000 would be insufficient for the entity to train all the employees effectively to brush up their skills, competences and knowledge as per the organisational requirements. Action Plan for transition and communication The action plan for transition was to make use of Lewin's Change Management model and its three stages, unfreeze, change, refreeze in order to ensure that the changes take place effectively. With the help of this model, the respective company made sure that the working of the company moved back to as usual and they have complete understanding of the new ways in which they have to now work within the confines of the premises. Further, for the purpose of communication, written and verbal communication is decided to be used for setting interaction with the stakeholders of the company(Madonsela, Mukwakungu and Mbohwa, 2017). Review of Part 2 - Follow Up The review of follow up reflected that the training was insufficient to create awareness among the employees regarding the new machines that are planned to be used as a part of the implementation plan. Further, the other fact revealed during the review was that the employees did not possess much comprehensibility of the error rates and productivity and the relation it had with their overall day to day working. The whole review of the follow up plan stipulated that the personnel had absolutely no or negligible knowledge about the manner in which sustainable practices have to be applied to meet the objectives put forward by the company even though they knew the concept of sustainability. The decision to introduce 12 hour shifts was done with a view to ensure that the work takes place in an effective and efficient manner as per the requirements of the corporation. However, it caused a lot of difficulties for the employees as they were not able to manage the activities associated with business organisation and the household or their families(Strazdas and Cerneviciute, 2016). 11
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CONCLUSION Thus, it is concluded by the report, that innovation and continuous improvement are quire important in order to effectively enhance a company's performance. Analysis of performance allowsinassessingtheorganisation'sstrongerandweakerpoints,alongwithscopeof improvements. Moreover, implementation plans allow in appropriately crafting strategies that could help in fulfilling the criteria of continuous improvement as well as innovation. 12
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