This report discusses the importance of supply chain management in the automotive industry and how it can be improved using four essential imperatives. It also includes a well-constructed supply chain model for the industry.
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Running Head: SUPPLY CHAIN MANAGEMENT Supply Chain Management Name of the Student Name of the University Author Note
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1SUPPLY CHAIN MANAGEMNET Introduction The supply chain management is a wide range of operations which are necessary to plan, control and execute a product’s regular flow in the market. The entire process of managing the supply chain starts with the gathering of raw materials, distribution to the ultimate customers and also maintain the profit and cost-effectiveness at the same time. According to Christopher and Martin the supply chain management also undercovers integrated planning that is required to heighten the flow of raw materials, production, sourcing, storage, transport (logistics), inventory management. The supply chain management becomes successful with the support of various business strategies and specialized soft wares. A successful supply chain management ultimately gives a competitive advantage in the competitive market. The stakeholders, suppliers, manufacturers are also involved in the undertaking of this complex an expansive management system. The supply chain sustainability is also related with this topic covering the legal, social and environmental issues. This integrated system strengthens the efficiencies, heighten the profit levels, cuts down extra costs and encourages collaboration. The business organizations get extremely benefitted in dealing with disruptions, meeting the customer demands, possessing the right inventory in the most cost –friendly way. The chain is like this: raw material producer ----manufacturer ----- distributor ------- retailer and customers. The current report will choose a products and at first draw supply chain model for that product. After that it will apply 4 of the 7 concepts or imperatives to the supply chain to achieve a dynamic supply chain. Discussion The automotive industry of UK is one of the biggest productive industries which rely on the mass production standard strategy for meeting the demand by producing more The traditional majority have trust on the forecast strategy based on the historical data. The forecast driven system for production may not cope with the changing market values. customer –driven approach to production is the best way to deliver the customer demands timely and fulfilling demands accurately (Maghsoudi and Ala) The business operations of a firm get driven by the orders from the customers and not by forecasting their demands. The earlier supply chain models
2SUPPLY CHAIN MANAGEMNET for the automotive industry revolved around manufacturing operations and supplier collaboration but in the changed world the dynamics have also changed. In order to compete in the highly competitive market the automotive industry needs to enhance the facilities, features and effort (Azadi et al.). The automotive industry has been found to be forced into price and delivery tome reduction related issues, customer service improvementsand launch environment friendly products. The automotive industry need to be more agile to customer’s responses, demands and flexible to adopt any change that would fulfill the requirements of the customers and bring a successful tomorrow. An efficient supply chain model- An automotive supply chain model for a demand –driven market will help to solve the challenges that the automotive industry is facing. The model consists of three principle processes including the physical flow, operational strategies and planning processes. The proposed model will not be based on the forecast method and respond positively to the changing demands of the customers. The model uses a demand –driven approach to ensure effectiveness in the supply chain. Flexible manufacturing system and the strategy of lean supply chain accentuates the efficiency of the supply chain. The automotive supply chain is an extremely complicated system and comprised of a range of processes. These processes when linked together form a strong supply chain.The major bodies of supply chain are the original equipment manufacturers, the original equipment suppliers, the aftermarket and lastly the first, second and third tire component manufacturers. The physical flow of the supply chain –It involves the flow of processes and information relating to the shift and movement of the physical goods in storage or transit. In this part of the model the parts of the vehicles are transported to the assembly plant produced by the suppliers and carried by the inbound logistics. In the assembly plan the vehicle undergoes the body shop shifts to the paint shop to get painted, relocates to the assembly and finally goes though the inspection process. After the product is manufactured, it gets transported to the dealership though outbound logistics The suppliers –According to the model, the suppliers are the base of the production. They provide thousands of components that are used in the manufacturing of the vehicle and transported from various tier-one suppliers all around the globe via outbound logistics. Although
3SUPPLY CHAIN MANAGEMNET it keeps the quality of the automobile parts intact, the entire process consumes huge time. The entire assembly of the vehicle depend on the parts timely delivered. This problem can be solved by establishing supplier parks and modularization strategies to reduce the lead –time.The concept of supplier parks tells about the assembly, production, warehousing and sequencing being run by a third party suppliers in some near about places bridging the issue of distance. Inbound and outbound logistics-Since the logistics are the connecting bodies between the system sin a supply chain, it is an inseparable part of the entire system. The two types of logistics, inbound and outbound are responsible for the whole vehicle supply. The time period from the manufacturing to distributing is truly short and the customers keep on asking when their product will arrive. The assemblers are supposed to keep in hold excessive stocks if the right inventory is not predicted by them, Hence, the supply chain needs super-active inbound logistics. In the case of outbound logistics, the geographical distance of the end customers should also be takenintoconsiderationandmanagedproperlywiththesupplierparksandideaof modularization. The operational and planning process in the supply chain model-A strategic approach to operational process along with the physical processes form an efficient supply chain. The objectives must be satisfying the customer with optimum services, establish schedules, reduce inventories which will ensure best use of the materials, machines and workers.The delivery of products on time to the customers must be maintained to keep a healthy and reliable bond with the customers. The customers will continue to receive the product if the dealer become more agile in specifying that few of the final customers’ orders have not reached. Sometimes it happens that the order numbers exceed the availability of product in the assembly plant and confusion arises as to how to deliver the product on time. In order to keep everything clear, the production orders should be there in the production planning department.The number of daily delivery should be tracked to note the daily demand for automobile parts so that they do not fall short of parts when necessary. The supply chain model strategies– The model is effective because it brings together the capabilities of the supply chain which establishes higher degree of responsiveness to the changing customer requirements in a cost-friendly manner. Two production strategies namely the MTS and the MTO has been incorporated in the model. These are make –to-stock and make –to
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4SUPPLY CHAIN MANAGEMNET –order respectively. The demand / customer driven production system runs by scheduling the product according to a confirmed order and the forecast driven system runs by historical information of customer demand and produces extra beforehand without any confirmed order in sight. Four Imperatives to enhance the efficiency of the supply chain The growing economic instability disrupt the supply chains of companies. The insecurity in the availability of the raw materials, swell in the financial markets, currency swings, geopolitical activities and consistent development of global customer channels have radically put the supply chain management of companies in stakes. In this respect scholars have found out that those companies with a stable, well-synchronized and dynamic supply chains can transform the negative effects into positive supports. In spite of the tumultuous economic climate conditions the large international companies are trying hard to adopt dynamic supply chain for their products and Toyota company in this respect has an effective and successful supply chain system to deal with the current problems and helps to stick to their customer expectations. There are as a whole seven imperatives for a better supply chains. These seven principles fundamentally guide a company towards a truly high performance business. Four of the seven are highly important and how Toyota company can use them to strengthen their value will be explored. Approach the supply chain as a value delivery system- In early years the supply chain was considered to be containing four components such as “plan”, “buy “, “make “and “move “but today the definition needs to be changed to design it for superior performance. The supply chain needs to aligned with three broad elements. Firstly, an ecosystem of suppliers, partners, customers’ customers, supplier’s suppliers, third –party service providers and stakeholders must be established. There must be three mega processes including the product development chain, order-to –delivery chain and the service and returns chain. The flow must be of six types consisting of physical, financial, services, legal, information and digital. A broader perspective like this will enable the automobile companies to recognize a large number of opportunities. Theycanoptimizethepartsandthewholeproducttoobyexaminingthe interconnectedness of these components. In this respect the example of Nokia company can be
5SUPPLY CHAIN MANAGEMNET taken because this company they see their supply chain as an integral part of a wider value delivery system. The vehicle companies like Toyota can get inspired from this example and sustain an effective supply chain which can keep up with the changing customer preferences. For example, the minimum number of pats in the vehicle can help the vehicle company to cut down production and design complexities and also reduce the costs. The vehicle industry can be scrutinized by staying at the heart of the industry to know the customers and their changing preferences. This will enable to adjust in the pricing, products and distribution channels. Keeping up with the market trends will help the vehicle company to model its products accordingly. Articulate a clear value creation algorithm- Those companies with high quality supply chain well understand their unique way of creating value for their customers. They are also aware of how they should proceed in future maintain value for their customers as well as paving way for their own development. It is called the ‘value creation algorithm’ with two proposition orientation, namely the value proposition orientation and growth orientation. The value proposition orientation is the basic ways through which companies value the customers. It can value the customers with product leadership and exclusive services. Another way is by catching the speed to market which is another name for the fast product lifecycle turnaround. The vehicle companies like Toyota can choose and articulate value proposition orientations conduct operational trade-offs and cater to the different tastes of different customer segments. The growth orientation on the other hand determine which h customers to target, in which regions do they live and how to reach them. The vehicle companies can manufacture better vehicles having a deeper knowledge of how they create value for the customers. Optimize the global operation architecture for scale, access, flexibility, and risk mitigation The product manufacturers must create a design of their resources and capabilities to provide customized and tailored delivery to the customers. Having gone through various supply chain configurations, the risk, service, flexibility and cost can be balanced to design the operation architecture. The vehicle companies can develop their resources and capabilities in four ways. Firstly, they can adapt to local particularities such as local alliance group for distribution to modify the product in the market context. It will help them to improve the customer relevance of their vehicles in the local market neutralizing their local competitors.
6SUPPLY CHAIN MANAGEMNET Secondly they can establish global economies of scale. For example, the vehicle companies do centralized manufacturing of a particular line of product. It will help them cut down on operating costs and consolidate their purchasing power. Thirdly they can build he global economies for scope such as the supply chain analytics center of excellence (Tatoglu, et al.). It will support the companies sere the global customers in a better way and leverage wider knowledge base. Lastly they can optimize the configuration of the value chain. For example, they can spread their manufacturing capabilities worldwide. This imperative will reduce the costs, mitigate risks and improve the performance. Segment the supply chain and consistently adapt it to the characteristics of each segment It should be kept in mind that ala the customers are not equal. Most of the companies try to treat their customers equally with the ‘one –size –fits –all’ strategy (Dubey et al.).They do not differentiate between customers but they should understand that every customer will not yield them equal profit and therefore they should invest with care. First of all, they have to divide their customers into segments to determine which market do they want to win, also must focus on the customers ‘customers (Fahimnia, Joseph and Hoda).They must be sensing the demands to modify their approaches. Next vehicle companies need to profile the demands of their customers on the parameters of relative lead time, volume and degree of predictability. After this the supply chain must be aligned with the demand profiles. Conclusion Therefore, from the above investigative discussion it can be said that The supply chain management is a wide range of operations which are necessary to plan, control and execute a product’s regular flow in the market. The stakeholders, suppliers, manufacturers are also involved in the undertaking of this complex an expansive management system. The present paper dealt with the importance of supply chain management in a vehicle company or any other business firm to increase the level of performance as well as the customers’ satisfaction rates. The report started by drawing well-constructed supply chain model for the automotive industry or the vehicles. The paper next demonstrated the essential imperatives that can give a dynamic touch to the existing supply chain, Companies like Toyota and others must follow these imperatives.
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8SUPPLY CHAIN MANAGEMNET Reference Azadi, Majid, et al. "A new fuzzy DEA model for evaluation of efficiency and effectiveness of suppliersinsustainablesupplychainmanagementcontext."Computers&Operations Research54 (2015): 274-285. Brandenburg, Marcus, et al. "Quantitative models for sustainable supply chain management: Developments and directions."European Journal of Operational Research233.2 (2014): 299- 312. Christopher, Martin.Logistics & supply chain management. Pearson UK, 2016. Dubey, Rameshwar, et al. "Sustainable supply chain management: framework and further research directions."Journal of Cleaner Production142 (2017): 1119-1130. Fahimnia, Behnam, Joseph Sarkis, and Hoda Davarzani. "Green supply chain management: A review and bibliometric analysis."International Journal of Production Economics162 (2015): 101-114. Fernie, John, and Leigh Sparks.Logistics and retail management: emerging issues and new challenges in the retail supply chain. Kogan page publishers, 2014. Genovese, Andrea, et al. "Sustainable supply chain management and the transition towards a circular economy: Evidence and some applications."Omega66 (2017): 344-357. Jain,Vipul,etal."Supplychainresilience:modeldevelopmentandempirical analysis."International Journal of Production Research55.22 (2017): 6779-6800. Maghsoudi, Amin, and Ala Pazirandeh. "Visibility, resource sharing and performance in supply chain relationships: insights from humanitarian practitioners."Supply Chain Management: An International Journal21.1 (2016): 125-139. Perez-Franco,Roberto,etal."Rethinkingsupplychainstrategyasaconceptual system."International Journal of Production Economics182 (2016): 384-396. Stevens,GrahamC.,andMarkJohnson."Integratingthesupplychain…25years on."International Journal of Physical Distribution & Logistics Management46.1 (2016): 19-42.
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