This report examines Toyota's company-wide operations improvement strategy, analyzing the tools and techniques used to enhance efficiency and regain market share. It also explores strategies for Ford and GM to gain market share from Toyota, including innovation, customer responsiveness, strategic acquisitions, and risk reduction.
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Table of Contents 1.0 1.0 INTRODUCTION.....................................................................................................................1 2.0 MAIN BODY............................................................................................................................1 2.1 Explaining and introduce a company wide operations' improvement strategy.....................1 2.2 Advising on the operational strategies that ford and GM can implement to gain market share from Toyota.......................................................................................................................8 3.0 CONCLUSION........................................................................................................................12 4.0 REFERENCES.......................................................................................................................13
1.0 INTRODUCTION Business operations and management is relied on the business type, industry, size and so on overall systems. Mostly the operation management system consists some of the major departmentssuchasprocess,staffing,locationandEquipmentortechnology.Operation management is must be very competitive and productivity and efficiency for getting the business objectives in productivity manner. Present study has been based on operation management of Toyota where the study explains the brief about the company wide operations improvement strategy along with the tools and techniques. Besides that, report will also outline the operational strategies that ford, and GM can implement to gain market share from Toyota. Overall, present aim of the research is to explore the operation management services and how it helps companies to regain the company opportunities. 2.0 MAIN BODY 2.1 Explaining and introduce a company wide operations' improvement strategy. Operation management deals with standards a business sets to improve and monitored the way it produces goods and services (Aitken and et.al., 2016). This is the responsibility of the operation management that to deliver the highly equipped and effective management tools and techniques. To improve this work stream, operation manager work in tandem with department heads to come up with sound, easy to implement strategies.In order to regain the market and overcome fromthe downshift,Toyotashouldrequiretoadoptssome oftheoperational improvement strategy. Overview of Toyota Toyota caught in a downshift which impact the company profit and market share. It has been a big challenge for the company to capitalise the market. It has been analysed that Toyota has weak management. In order to overcome from such issues it has been suggested to company that they should investing on the “Five whys” practice. This practices for decades has allowed Toyota to respond to such issues and challenges in more specific manner. Toyota Improvement strategy Quality :Quality is the foremost concern of manufacturer industry which has to be more specific and as per the set standards. Speed :Speed of manufacturing process is also very much necessary to maintained the deadline of the product. 1
Dependability :This operational performance objective measures how dependable the company is when it comes to timely delivery of products. Flexibility :Flexibility inPlanning is very helpful to Toyota in terms of adaptability of plan that better facilitates development and growth in Toyota. Cost :Meet the standard and set cost of the business can help Toyota to build up the high management effective performance. Toyota should need to focus on quality rather cost. Tools and techniques implied by the company The main reason behind acquiring the improvement strategy is to leverage the operation management working or activities. These strategies are useful to tackle the whole supply chain or process can be difficult and put a great deal of strain on the operations or lean team. It gains the operational activities and very useful to gain customer satisfaction with the range, service and productivity quality or defects. Improving the right people is another beneficial term that helps Toyota to bring the new management advancement goals and techniques. The right choice and balance of people involves in the process improvement initiatives greater engagement from the workforce and the motivation to sustain the results achieved later. Improvement strategy for Toyota Logistics Improvement Logistics improvement is relatable to deliver the effective goods and services along with the tools and business partners it relies on to reduce the risk of loss and obsolescence during material conveyance (Andersson and Bellgran, 2015). Chartingproper logistical strategy enables the firms to make a good on its promises of prompt delivery and high-quality products. In order to improve logisticsimprovement (Strategies for operation Management Improvement. 2017). For that,some of the following tools and techniques helps suchas Mobile application software tools used in international logistics tools to help them carry out their daily businesses with ease and deliver the best for their customers of Toyota.Scandit is one of the leading mobile logistic tools used in international supply chain management. This scanning bar code facilities helps inventory manager to easily keep the records of all managerial outcomes. Another tool that can adopted by the Toyota to bring the new changes in logistics management is ever note online mobile application. This application also known as Eduzaurus which has been rated one of the best tools for leveraging logistics in order to organize the important data or information. 2
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Personnel Improvement In order to perform the effective and productive work goals, Toyota should need to invest on the personnel development in the day to day activity (Boone and et.al., 2018). A personnel development plan must play a most crucial and important role within the operation department to get the best goals and services to achieve the leading challenging task.By having productive technical and operational team, Toyota would be increasing the high goals and services.For that Toyota requires to improves the corporate work culture and initiating some development programs within the company atmosphere. However,Personnelimprovementistheleadingsystemandwaytoenhancethe performance of personnel management at Toyota.It helps to define the leading and managerial task to improvise the effective management task which also helps to build up the new management and effective management performance of an individual employees towards the great achievements. Toyota needs to motivate employees and make them more competitive and productive towards their aims and objectives (Kang and et.al.,2016).By adopting the key performance indicators and metric which proves the best tool or technique for personnel development. This helps to provides the measure how well companies, business units and projects are performing is relation to their strategic goals and objectives. Some of the tools and techniquesthroughOperationmanagercanupgradethepersonneldevelopmentsuchas performance appraisals is the first techniques that helps Toyota operation management to improves the new set goals and further achievements. Performance appraisals KPIs is probably the most frequent used technique which is powerful for aligning the goals of individual with the strategic aims of the organization. 360-degree performance review is defined how people performing in front of the others. This approach and style measure the individual performance on the basis of each aspects such as get feedback from employees, peers, customers, reports, supervisors etc. so overall techniques can improvise the employee’s productivity in Toyota. So overall this output is significant for the company to increases the sales volume across the world (Lan and et.al., 2016). Financial Strategies for improvement By enhancing the financial strategies can improve operation management and the procedure and cost monitoring techniques for better development growth.In operation system the importance of financial tools and techniques are high and managing. This can be improved 3
by the comparative statements with the comparison of different items of the profit and loss account and balance sheet of two or more periods. Comparative income statement is another financial tool that helps to inform the better opportunity and targets. By the help of outcomes and goals the manager would have been found out the better objectives and goals. Common size statements of financial information are followed for making the common size statements. Besides, the rupee value of financial statement contents is not taken into consideration. By the help of trend analysis tool Toyota can take better or productive steps towards the and find out the research outcomes. This tool briefly explains what exactly business position weather it is upward or downward. Focus on the Quality improvement As compare to another brand such as Ford and GM, BMW, Volkswagen. All such big brands are the biggest competitors of the Toyota. Such as Ford and GM navigate the industry landscape high with the help of its high-quality management and focus on the customer requirements (Martínez-Jurado and Moyano-Fuentes, 2018). In the context of Toyota company, it has been given the wide image as an irony which gained the significant market share in the past years at the expense of its American competitors by sold out the 9 million vehicles on the instant demand. This is the example or the process through company covers its whole loss from last short period of time. So, it has been seen and observed that how quality is plays a role in the fulfilment of aims and objectives. This will help to recontinue the work outcomes and bring the new outcomes. Improve Forecasting improvement Whether selling products and services, purchasing and managing inventory controlling a supply chain or properly staffing any company tries to forecast demand and capability. Besides, that many companies are poor at forecasting, however meaning that they are either unprepared to meet market demand or they waste money and activity.This is another way through Toyota can take the higher opportunity to deliver the good outcomes in the future.By the help of using consistent model it helps to believes non one model of forecasting that works best for every company (Nicholas, 2015). In other words, forecast can be measure by the Toyota by upbringing the opportunity and task to build up the effective learning outcomes and goals. By the help of current demand and customer preference can help to analyse the forecast demand in future. 4
By managing from within the forecast accuracy or with the help of forecast application or solution it helps to adding elements or supplementing with additional dimensions and goals. Utilize the sequential flow pattern in the process This is another way to improvise the effective learning opportunity and leading goal to analyse the inventory control system. His technique or strategy helps to track the overall activity and utilise the U-Shaped design to easily access the overall activity plan goals. This process or strategy can also be very effective and prominent in terms of better communication among workers. Implement a predictable process This improvement strategy ofOperation management system as exactly followed on the same pattern that it was predefine. This would be more effective and given the best process or managing the positive effective environment. This system will helpful to train the better advantage and goals in order to manager the interdisciplinary system in Toyota. Lean Operations Lean operation is the most common and productive operation improvement strategy that can be more helpful to measure the quality levels in car assembly plants productively work or not. It helps to maintain the balance between quality and productivity (Piccinini and et.al., 2015). This strategy can easily helpful to meet the customer expectation and they’re their quality measures by eliminating the waste from the production. Eliminate the waste is the first foremost rule in lean operation by the whole system will be going smoothly. Waste activities refers to those process which does not adding any value to the overall system. Such as Duplication, Delay, Unnecessary movements, unclear and vogue communication, Errors etc. All these activities can be removed by the lean management systems through continuous improvement over time.This improvement strategyhelpful to measure the activity goals and objectives to define better work at Toyota. Push production system is the effective approach that helps to pushes work on to machines which is then passed through to the next work centre. Another technique is total preventive maintenance (TPM) this system or technique helps to reduce the time and helps to ensure the proper work and goals (Reim, Parida and Örtqvist, 2015). TPM helps to regular maintenance activities and make the work clear. This approach also helps to adopt the prevention techniques due to deterioration, but before a breakdown has occurred. 5
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ERP Enterprise Resource Planning This is the another most prominent operation improvement strategy that aims is to manage the large amount of data in an organisation.This improvement strategy such asERP helps Toyota to integrate the sales, order, manufacturing and inventory process in order to ensure the customer service activities. Besides that,it continuously helps to provide the effective technologies such as software, databases, procedures and job descriptions for organisation wide processes. This ERP system enable to provides a cross functional process views of the organisations. ERP also includes the set of inherent processes for all activities. The advantage of this system is they stores the whole information or data in a centralized database. Manufacturing Requirements Planning (MRP) MRP technique or system for component materials needed to produce end items. Overall, these components have what is called dependent demand.This improvement strategy can help Toyotatoanalysebeforethesystemthatwhataretherequirementareneededforcar manufacturing process (Robinson, 2017).The major components involved in the MRP is master production schedule, bill of material and inventory status file. Lean Operations Lean manufacturing technique of operation management would help Toyota to regain its market share. Lean manufacturing is the method or the concept which base on philosophies and tool to minimize production. Different techniques of lean manufacturing allowing Toyota to fit lean manufacturing techniquesinto its own distinct production process. Manager at Toyota reduced the defects from the operations, reduce the possibilities of of overproduction, and better utilised the resources all such tools and techniques better helps Toyota to regain its market share profit. This improvement strategy can be the most productive strategy for Toyota success. Just in Time In order to improve operation management in Toyota , company can also implement the just in time approach of operational management in order to regain the market position. This improvement strategy better focus on inventory system which co-ordinate raw material orders from suppliers with production schedules. This strategy can help to address the issue of lack of proper management in Toyota. It can help to regain and increase the market profit of Toyota. Total Quality Management 6
This improvement strategy helps to detect the manufacturing errorwhich helps to gain the customer experience. This improved strategy can help Toyota to gain market share profit and regain the customer satisfaction power. 5 S Concept 5S is the concept which inspired for manufacturing process. This is the systematic formulation which helps to removing the waste items from the production process. This strategy can help Toyota to focus on the other part of the organisation. This strategy can help to focus on the other department which require more attention than that. There are five S are Sort, Set in Order, Shine, Standardise and Sustain. Sort :Sort go through in order to analyse the tools, furniture, materials and equipment etc. Set in Order :Set in order define the activities specifically performed by the employees. This practices can help to minimises the chances of fault and maintained the quality standards in Toyota. Shine :Shine defines the importance of manufacturing items like machines tools, equipments etc. planning for maintenance in Toyota is very helpful to regain the market profit and sales volume of cars. Standardize :Standardise followed by the other concepts in order to measure the implemented plan. This concept ensure the quality performance. Sustain:Thistermexpresstheimportanceofmonitoringwhichensuresweatherthe performance is sustaining or not of the organisation. This concept helps Toyota to take further corrective action plan. Kaizen Kaizen is the philosophy of Toyota which is a most effective strategy of the company. It meanscontinuousimprovementwiththedevelopmentofnewtrendsandchangesin technologies. In other words, Kaizen is a practice which ensures the performance of team members in order to measure the continuous improvement. Kaizen also requires the setting of clear objectives and targets in order to achieve the success. It belongs to the positive attitude with the focus on what should be done rather than what can be done. Kaizen Quality improvement practices has been divides into three forms TPS means Thinking People system, 5 Whys and 5S. 7
TPS :Thinking people system is a effective approach to maintained the quality system in Ford. However, this approach defines that employees should always be think new innovative and should take decisions timely in order to take the business smoothly. 5Whys :According to 5whys it defines the benefits of all improvement are carefully evaluated before being implemented. However, each and every planned plan should be evaluated by the company before implementing. Such process are helpful to tested by each levels to ensure that its logic and value is clear. 5S :5S belongs to Sifting, Sorting, Sweeping & Cleaning, Spick and Sustain. All such elements helps to ensure the quality of manufacturing process. 2.2 Advising on the operational strategies that ford and GM can implement to gain market share from Toyota. In order to enhance and gain the high market growth the most important thing that company must performed is gaining the customer satisfaction to get innovative tools and techniques,strengtheningcustomerrelationship,smarthiringpracticesandacquiring competitors. In order to measure the percentage of sales or percentage of units has in overall market. Market share is calculated by measuring the percentage of sales that company earned. Innovation is the one method by which a company may increase market share.In order to gain market share of Ford and GM company must adopt some more techniques and tools from Toyota in order to regain the improvement strategy or market share. Ford and GM must maximize it capitalize on this opportunity for the long term by adopting some of the great operating technologies of Toyota.In order to earn or gain the market share Ford and GM needs to be more competitive for the next future and goals (Shingo, 2019). In this regard, Ford has the jump on GM. Significance of market share is helpful to measure the consumer sanctification towards the product or services such as this is the big question in front of the Fords and GM to gain market share against Toyota. This has been proved that Toyota is the tough competition for all the other companies deals in automotive industry. On the other hand, US automotive industry is is facing competition in terms of unprecedented period of competition and capital spending in its efforts to compete with other competitors. Besides it helps to define the long-lasting goals and objectives to determine the developing advantage growth. Following strategies that could adopted by the Ford and GM to gain market share 8
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In order to analyse the actual current performance of Ford and GM. Company should focus on the area where they get to know what exactly they need to perform. In order to examine the situation ofToyota should requires to analyse some basic information like to analyse competitors plan, respond to customers, strategic acquisition and improve brand. Analyse the Competitors Plan :In order to improve the own position or the company objectives it is required the most challenging business gain in order to make the best outcomes. Ford and GM required to analyse the position of their competitors like Toyota, Honda GM and Nissan. Competition Respond to customers: In order to respond to the customers.Ford and GM required to take High value customer growth, top performing companies do a few things consistently in both good and bad times. Overall, it helps to bring the new advantage and long-lasting working opportunity for the company regain the market share by offering the new advantage and new product or services (Uhl and Gollenia, eds., 2016). By measuring the customer growth and brings the innovative product gives the new working advantage. Operating system is the foremost focus area is customer experience. Prior purchasing the long-lasting working outcomes brings the new working task and bring the new management approach (Amazing Rules to increase market share of a product,2019).Creating is the memorable experience is the foremost growth outcomes which brings the new management criteria. Such as Toyota promote and make their customer happy is to generate more marketing campaign that brings the new marketing opportunity and take the reviews. Such as Toyota commit the Eco-car strategy Electrification where they commit the eco-friendly environment and contribute to the environment. Also, they launch the marketing campaign building a low carbon society by 2020. Strategic Acquisition :In order to expand the market share Ford and GM can also acquire the another big brand to expand the market opportunity. This is the another option is available for Ford and GM to adopt that can help to increase the market share. Value chain Analysis 9
Primary activities Inboundlogistics:InboundlogisticscanhelpFordandGMtomaintainedthestrong relationship with suppliers to support company function and regain the market share. Operations :Ford and GM analysing the operational activities raises when raw material arrives. Outbound :Outbound is the process which focus on the delivering products to the end customers., This has to meet the customer satisfaction. Marketing & Sales :Ford and GM can also develop the attractive marketing plans to attract the customer satisfaction. Services :It includes pre sale and post sale services offered by the company along with the products. This can be the best way to enhance the market position. Secondary Activities Firm Infrastructure :Firm infrastructure showing the quality management, legal matter and accounting financing of the company. This has to be proper and systematic in Ford and GM that helps to gain the market share. Human Resource management :Employees has to be more productive and interactive towards adopting changes and enhance the growth opportunity for the company. 10 Illustration1: Value Chain Model (Source :What does Value Chain Means in Manufacturing.2019)
Technology Development :All value chain activities support technologies. That impact on distribution, production, integration. So for that, Ford and GM should needs to invest in quality to gain market opportunity. Procurement :Procurement of value chain model denotes procurement as a input that includes equipments, machinery, raw material and all other important activities. Ford Motor company should highlight areas where the value can be added. Develop a New Strategic Plan Companies that brings the new system and management growth that share several qualities that consistently drive value. Ford and GM should require to adopts new compelling products and services from both the strategic and customer expectations. By offering the new model and plan will help business to gain new market approach. They maintain a flexible cost structure, which also brings the new management task to bring the new opportunity. Overall it takes long lasting way to offer new car model which is unique and different from each another to bring the new opportunity and goal. For that, company need to be conduct market research and bring out the current trend demand of the car lovers in the competitive market. Risk Reduction By reducing the risk and bring the new opportunity for the company can also help Ford and GM to bring the new opportunity give the best outcome and results. In order to gain the maximize the market share or risk surrounding a high share by optimizing the the share. In order to full fill the results and following the effective market approach in order to make the best outcomes. Companies can consider the following risk reduction methods to lessen the insecurity over their market share (Uhl and Gollenia, eds., 2016). This risk can be reduced by the effective Public Relations, Public relations for many major companies to spend large amounts on public relations and advertising. By enhancing the public relationsand advertising to improve their brand worth. Another way through company can reduce their risk chances is competitive pacification.To gain the market share Ford and GM also required to cultivate a better relationship with its competitor’s companies in order to maintain the good relation with long term market. Diversification is the most challenging and different way to control the better task and efficient to make the best productive outcomes. Ford and GM can also take this approach to gain 11
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market share by diversificationand growth. Besides, fear of competition in an established market cloud lead a company. Social Responsiveness Socially attentive and responsible is the more competitive way to gain the high marker share and reducing the risk factor for the company (Uhl and Gollenia, eds., 2016). Such Automotive industry is the only industry who generate high pollution in the environment. So, in order to that, it also must be more advancing work opportunity. For that, Ford and GM should require to get the technique which reduces the air pollution and brings the better sustainability and growth. Besides, that Ford can also invest on the green projects and produce the non- polluted cars to gain the market gain and competitive image in front of the competitors. 3.0 CONCLUSION As above the above report it has been concluded the role of business operation system anditsrolewithintheorganization.Operationmanagementsystemsupportstheoverall techniques or business functional activities with the help of different operational techniques. So, for that, present study explained operation strategies for improvement for the Toyota in order to gain the market share. However, the whole report explained the tools and techniques of operations and how companyoperational strategies that Ford, and GM can implement to gain the market share from Toyota. Report discussed different management techniques to minimize the wastage activities such as lean management, ERP, Manufacturing Requirements Planning (MRP) etc. overall, it has been concluded that operation management is the foremost department of the company that contributes the high work and productivity in order to help company to earn customer satisfaction and high position in the competitive market. 12
4.0 REFERENCES Books & Journals Aitken, J. and et.al., 2016. A comparative study of manufacturing and service sector supply chain integration via the uncertainty circle model.The International Journal of Logistics Management.27(1). pp.188-205. Andersson, C. and Bellgran, M., 2015. On the complexity of using performance measures: EnhancingsustainedproductionimprovementcapabilitybycombiningOEEand productivity.Journal of Manufacturing Systems.35. pp.144-154. Boone, C. A. and et.al., 2018. A framework for investigating optimization of service parts performance with big data.Annals of Operations Research.270(1-2). pp.65-74. Kang, N. and et.al., 2016. A Hierarchical structure of key performance indicators for operation management and continuous improvement in production systems.International Journal of Production Research.54(21). pp.6333-6350. Lan, S. and et.al., 2016. A customer satisfaction evaluation model for logistics services using fuzzyanalytichierarchyprocess.IndustrialManagement&DataSystems.116(5). pp.1024-1042. Martínez-Jurado, P. J. and Moyano-Fuentes, J., 2018. Lean Management and Supply Chain Management:InterrelationshipsintheAerospaceSector.InOperationsandService Management: Concepts, Methodologies, Tools, and Applications(pp. 1208-1242). IGI Global. Nicholas, J., 2015.Lean production for competitive advantage: a comprehensive guide to lean methodologies and management practices. Productivity Press. Piccinini,E.andet.al.,2015.Transformingindustrialbusiness:theimpactofdigital transformation on automotive organizations. Reim, W., Parida, V. and Örtqvist, D., 2015. Product–Service Systems (PSS) business models and tactics–a systematic literature review.Journal of Cleaner Production.97. pp.61-75. Robinson, A., 2017.Modern approaches to manufacturing improvement: the Shingo system. Routledge. 13
Shingo, S., 2019.A revolution in manufacturing: the SMED system. Routledge. Uhl, A. and Gollenia, L. A. eds., 2016.A handbook of business transformation management methodology. Routledge. Online StrategiesforoperationManagementImprovement.2017.[Online].Available through:<https://bizfluent.com/info-8148586-strategies-operation-management- improvement.html>. AmazingRulestoincreasemarketshareofaproduct.2019.[Online].Available through :<https://www.educba.com/how-to-increase-market-share-of-a-product/>. WhatdoesValueChainMeansinManufacturing.2019.[Online].Available through :<https://www.iqs.com/value-chain-mean-manufacturing/>. 14