Lean Six Sigma Methodology for Quality Improvement in Operation and Management
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This report discusses the use of Lean Six Sigma methodology for quality improvement in operation and management. It describes the tools that can be used in this process, how the goal of the project should be chosen, and possible solutions to the improvement project.
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OPERATION AND MANAGEMENT Name of the Student: Name of the University: Studentâs ID: 0|P a g e
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Table of Contents Introduction................................................................................................................................3 Using Lean Six Sigma methodology, describe how improvements might be made..................3 Describe the tools that might be used in this quality improvement process, their purpose and when they might be used............................................................................................................4 How should the goal of the project be chosen?..........................................................................6 Use your team to brainstorm possible areas for improvement and create an ishakawa diagram for the project.............................................................................................................................7 Document the possible solution to the improvement project.....................................................8 Conclusion:................................................................................................................................9 Reference:................................................................................................................................10 1|P a g e
Introduction Task management, in general, is a very hectic and time-consuming process for any company. Deciding on the right time to schedule jobs for different roles is a very tedious task yet one of the most important of all the jobs of the company. Project management often restricts the company to execute its activities in the normal flow as the company has to take care of different aspects that need to be taken care of by the management body. These aspects may be like improving on defects, limiting production to that extent only till which it is necessary, improving the financial standards of the company etc. The company always tries to provide the best services and products that they specialize in (Takagi & Tamura, 2019). While enduring the journey of service provided, the company has to also maintain its standards in this competitive industrial sector. The company has to come up with solutions to maintain its waste management policies and see the factors that may affect the company. Keeping all the responsiblefactorsinmindwhileconsideringtherequirementsofchangeofwaste management is what is essential for any project management. Lean manufacturing is a way to minimize the quantity of waste that may arise while the manufacturing process of any product, keeping in mind to take care of all the related factors that may degrade the product under construction. Using Lean Six Sigma methodology, describe how improvements might be made. Lean six sigma methods: As per the statement lean six sigma is famous as a process which is based on particularly two strong methods that is known as lean and another one known as six sigma. Therefore as the combination of these two methods that are helpful for an organization in their business development in the form of reducing the cost of the company(Sun et al., 2019). Hence lean six sigma is better known as data-driven as well as fact-based philosophy which is helpful for 2|P a g e
the improvement of the business on the basis of values that is defect prevention method over defect detection. Customer satisfaction, as well as waste decreasing methods along with variation reducing power at the bottom line result, is done by this lean six sigma model. As this methodology is based on two different strategies therefore as per the factors where the principle of lean is to consider as to reducing or eliminating process waste. In accordance with as per six sigma, it focuses on variation process that helps in the reduction of the business process(Ghadi et al., 2019). As a result with the help of lean six sigma principles, it is helpful to improve the quality as well as the efficiency of the process. Importance of lean six sigma: As per the assignment, there is a huge workload in a business environment. To reduce the workload as well as proper maintaining of the business inappropriate way this lean six sigma process is very helpful in any business organization. As per the environment of business growth in case of any company as per the scenario which is considered as a very dynamic in nature(Kamata et al., 2019). In this dynamic situation approach of lean six sigma technology cannot bring full-time potential for the reason of improvement if it is not applicable either by using isolation methods. Exceptional improvement is ensured by utilization of Integration of Lean & Six Sigma. As per this management technique, this methodology is used to remove the garbage that is present during the process(Adibfar & Costin, 2019). It is known as the traditionaluseoftheleansixsigmamethodswhileanotherutilizationisknownas improvement of process variation. High quality, as well as results, are considered as two factors that are related to developing streamlined process and this process is done with the help of the combination of both of two methods that are lean and another one is six sigma (Chaudhry & Garg, 2019). Through this methodology improvement of bottom line profits as well as helps to meet the ultimate goals of the business is done. 3|P a g e
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This process is being used acrosses various sectors as well as different industries. Exceptional changes that are considered organization performances are promoted with the help of these approaches.Thereareseveralapproachesinanorganizationwhichisduetothe implementation of six sigma methods. The approaches are as follows: Brand image:as per today's scenario, the brand name has enough power to develop a business in society. Therefore for sustainable business as well as standby on the market competition companies are tried hard to maintain their brand image(Msallam et al., 2019). Using this six sigma technology it helps to identify the gap that is lied in the business process for the production as well as help to design a robust mechanism along with various strategies in case of company officials for the process of delivery of the quality level of products. Team Collaboration:as per this techniques it also provides techniques as well as methods that are helpful for the developing as well as strengthening collaboration skills in between their staff members. It is very useful for the company because with the help of this methods they will be more focused on the goals that are related to the project that depends on the team rather than as an individual(Joko, 2019). It is popular to known for all that success of a project is dependent on the complete teamwork. In addition to this shared understanding as well as the view is responsible for the healthy relationship that builds among the employees of the team which is required of the overall success of the company. Strategic Relationship Development:strategic relationship for a business organization is important for the design of companies that is done through their client as well as their customers. In order to expand their business, it is very important to reach the ultimate goal of the company(Miller & Northway, 2019). As per this techniques, a long term relationship among the members help to maintain the success of the organization. With the help of six 4|P a g e
sigma techniques, the company is reached to customer satisfaction by maintaining its quality as well as service. Customer Satisfaction: in case of any type of business customer is known as king. Therefore if the customer is happy then the business is reached to success. With the help of these techniques,therearedifferentwaysthroughwhichacompanyincreaseitscustomer interactivity so that they retain its customers(Hoffmann & Menzel, 2019). Hence the profit of the company will also increase by the satisfaction of their potential customers. Describe the tools that might be used in this quality improvement process, their purpose and when they might be used For the improvement of quality as well as managed and monitoring of the quality, it needs 6 essential tools to achieve the business goals. The tools are as follows: Flowchart:this is used to describe the document process within maintaining the flow. Most of the organization is used this flowchart for the purpose of reporting their organizational structure. When determining the bottlenecks or breakdowns in case of work process this tool is used in the business(Ge & Feng, 2019). In addition to this to show the changes in the process, as well as improvements, are also shown by this process. 5|P a g e
Figure: flow chart of the quality improvement process Check sheets:it is known as a basic quality tool to use the collection of required data. As per the information of the check sheet, it helps to identify the opportunities that are shared with the employees. Cause and effect diagram:as per this diagram many possible causes of the problem is shown. Once the possible cause is identified then the improvement plan is developed by the company. Pareto chart:it is known as the bar graph which helps to show the largest number of frequencies that is often the smallest in number. 6|P a g e
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Figure: quality improvement process Control charts:this is used to point data as per the plot over time. Through this chart performance of the company will be monitored. Histograms as well as scatter plot:histograms are known as bar chart through which various types of data that are related to business are plotted for understanding the variation (Sedighizadeh et al., 2019). On the other hand, scatter chart reveals the relationship between variables through which representatives of possible causes and effect in the business. How should the goal of the project be chosen? Every project has its own goal and when a project manager takes a project they need to follow all rules and steps to complete the project. The project goal is the most factor which helps a manager to drive the project to its success(Yamashita & Kimura, 2019). The goal of this particular project is to improve the performance of all employees or improve the 7|P a g e
performance of the particular organization and provide better quality services and products in time. Therefore, to choose the exact goal of the project, the project manager needs to identify the exact issue. Without identifying the exact issue, no project manager can find out the solution to get the ultimate result from the project. The goal of any project always need to be more specific so that the project manager can get the exact idea to drive the project Project scope: The scope of this particular project is mainly on functional aspects. It helps to link between the planning, improvements of the performance(Jafari, Malekjamshidi & Zhu, 2019). It helps to drive all the operations of an organization smoothly and helps the organization to get the ultimate result. Problem statement: There was already heavy customer pressure to speed up the productivity of the organization by taking less time without compromise the quality of services and products. Therefore organization need to boost up the productivity using better techniques and creating better strategies as well. Business case: Business case mainly covers the project cycle of a particular project. Here organization need to create a plan and need to set a vision and mission of the project. It can help the project to get the desired result. CTQ: Critical to quality or CTQ are mainly the key of measurable characteristics of a particular process or product whose specification limit or standard of performance need to meet to satisfy the need of every customer(Pitter et al., 2019). Along with that, it helps to design the 8|P a g e
improvement of efforts with the requirements of the customer. The aim of every organization should be always fulfil the demand of every customer and make them happy with the products and services. If a customer of a particular organization is happy, then they can get the maximum profit from the business and it leads them to their goal as well. Therefore CTQ can help the organization to perform as the need of every customer. Figure: CTQ Use your team to brainstorm possible areas for improvement and create an ishakawa diagram for the project. When it comes to improving the performance of the organization, it needs to identify the areas where the improvement is needed to be done. Therefore all the team members of the project team need to share their ideas use the various technique so that the work can get the ultimate result easily without facing any issue(Wen et al., 2019). There are many areas where the organization needs to give more care and should improve those areas to get a better result. they need to manage the whole work, need to improve the work culture and environment, need to set a goal, need to accept all the feedback of customer, need to focus on the goal etc. brainstorming is a creativity technique which helps to find out the proper conclusion for the specific issue by using different ideas. When a group or a team discuss any issues, there are 9|P a g e
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many ideas are come to solve any issue(Sakagami et al, 2019). It can help to minimize the time of finding the exact solution and also by this the performance also get improved. Employees are key to every organization, without the performance of every employee, no company can get a positive result. Therefore, every manager or leader needs to motivate their employees so that they can give their best performance to the organization. Along with that, the leader needs to spread the goal of the organization and should communicate with all employees in a way that they can feel important and know understand their job role in the organization(Umetsu et al., 2019). Therefore this area of any organization needs to give more attention to increase productivity and improve the services and products of the organization. Figure: isakawa diagram. Document the possible solution to the improvement project From this research report, it can be said that there are many ways to improve the performance of an organization. However lean six sigma methodology can be the perfect solution for the performance issue of any organization any day(Kepplinger et al., 2019).Lean Six Sigma 10|P a g e
methodology is used in an organization for better improvement. It helps to grow the organization fast. Lean six sigma method is not a self-solving method. It is used by the highly trained project managers from the organization. To use the lean six sigma method, a company needs a well-trained executive who can lead this method. However, the organisation also need to understand this method and should spread the knowledge of six sigma to their employees(Underwood, Traver & LĂłpez-Uribe, 2019). Without knowing this methodology completely, no organisation can get a positive result by using this methodology. A company's growing graph depends on the happy customers and to make a good relation with customers an organization should have a good communication method with the customers. Lean six sigma can help the organisation to manage the time and helps to provide a proper solution to every customer. Sometimes, due to the heavy work pressure, there is some customer did not get the proper solution from the organisation and it creates a negative impact on the organisation. Therefore, the organisation always try to use that methodology which can gear up their performance and provide better services and products to their customer without taking much time.Along with that, this lean six sigma model helps the organisation to identify the waste of the organisation so that they can reduce the cost of the production and help them to improve the product. Therefore from this report, it can be said that the lean six sigma methodology can be the best solution for the problem. Conclusion: Operation and management always play a crucial role in the success of any organization, no matter what the organization is from the healthcare sector or an organization of forensic science department. Every organization need to improve their performance to serve their customer with better quality products and services. It can help them to create a customer base in the market as well as help them to get the maximum profit from the market. 11|P a g e
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