Assignment on Processes Robust Design- Six Sigma Framework

Processes Robust Design- Six Sigma Framework 1
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Processes Robust Design- Six Sigma Framework

Processes Robust Design- Six Sigma Framework 2
Table of Contents
Overview..........................................................................................................................................4
Aims.................................................................................................................................................4
Principles of the Framework............................................................................................................6
Process Performances Assessment..................................................................................................7
Robustness Approach..................................................................................................................7
P-Diagram................................................................................................................................8
Quality Measurement.............................................................................................................10
Methodology..................................................................................................................................11
Processes Robust Design Framework- Six Sigma Process of Processes Transformation.........11
Define....................................................................................................................................12
Measure..................................................................................................................................12
Analyze..................................................................................................................................13
Improve..................................................................................................................................13
Control...................................................................................................................................14
Model Techniques.........................................................................................................................14
Brainstorming............................................................................................................................15
The 5 Ways/ Root Cause Analysis............................................................................................15
Customer's Voice.......................................................................................................................15
The 5S System...........................................................................................................................15

Processes Robust Design- Six Sigma Framework 3
Kaizen- Continuous Improvement.............................................................................................16
Benchmarking............................................................................................................................16
Poka-yoke (Mistake Proofing)...................................................................................................16
Value Stream Mapping..............................................................................................................16

Processes Robust Design- Six Sigma Framework 4
Overview
The optimization is geared to improve the overall engineering productivity significantly. The
model is built to consciously consider the organization's environmental variations during the
daily processes, manufacturing variation and the product component deterioration factoring in
the overall cost of failure in the firm, the model helps in ensuring customer satisfaction. The
model focuses on the primary functions of processes or the overall quality of the product, thus
enabling a flexible design and allow concurrent engineering. It is one of the most suitable
frameworks that could lead to a significant reduction in overall product cost, quality
improvement, and help in reducing the developmental interval of organizational processes.
Aims
In the recent past, most firms have heavily invested in the six sigma model in reducing their
waste during operations and manufacturing. This approach has led to a significant impact on the
overall organizational cost structure on the bottom lines of the companies. Most of the
companies have already reached the peak of using the six-sigma approach. Thus, there is a need
to adopt another framework to steer the next phase of productivity and process improvements.
Processes Robust Design Framework will be active when utilized under the banter of six sigma
with the view of improving processes and improving the overall product design. The design is
designed in addressing; 1) increase the overall engineering productivity with the view to produce
new products quickly at a minimum cost, 2) enhance value-based processes and product
management. The framework forms an integral pivot in improving overall engineering
productivity. The primary aims of this model include;