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Career Episode 1: Introduction 1.1I worked with Mech Power Generator PTE LTD from 28th September 2010 till date. Mech Power has a leading manufacturer in design, assembly, testing, installation, commissioning, sale and service of diesel power powered generator sets in Singapore. It also supplies the power generation industry in the Asia Pacific region. It has achieved several key certifications. In Mech Power Generator, I worked as a project engineer. My job scope requires me to lead projects and coordinate it accordingly until it is completed, and ready for the final handover. Background: 1.2During my period of employment, I have completed many projects. I want to highlight a particular project that involved a well-established company – Microsoft Data Centre. For this project we have 36 indoor canopy generators and underground storage tank 12 numbers with the capacity of 75000 liters each tank with two transfer tanks with one number of 1000 Liters service tank and fuel pump system. This project was done in 2 phases. One phase consists of 24 generators including the 12 underground storage tank and fuel pumps system. Second phase consists of another twelve number of generators. I worked as a project engineer for this project. We were worked as a team and get it done according to the contract schedule, project duration from 2012 to 2015.
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Personal Work Place Activity: 1.3Starting stage of the project for our generator and fuel system installation works, I coordinate with the design team by getting the architectural drawings and concrete body plan of the building according to the allocated location as per the tender drawings. I spent a lot of time to study deeply in order to understand about the scope of our work.PE 1.1 1.4This project was fully dependent on the online paper work submission so I had the hands-on experience in the submission of drawings, catalogues and design calculations. I am an ambitious in learning new technologies to improve the efficiency of the project.PE 1.4At the initial stage of the project, I plan my work meticulously to ensure that I am able to complete it within the deadline given.PE 2.4The project management software was utilized, and this has helped me to complete the project in time.PE 1.2PE 3.4 1.5I faced a major problem on getting the drawing approval due to the changes in the architectural drawing. Time delays were calculated earlier, so there was no delay on fabrication of our generators and fuel storage tanks.PE 1.5, PE 2.1Followed with the approval drawings issued to our production team. 1.6Our manufacturing factory is located at the Malaysia, I travel once in a week to check the quality of our production with our QA/QC department.PE 2.3In this project main technical was synchronization system. 1.7Tracking the materials and equipment shipment with purchasing team. I coordinate with the production team about the procurement and schedule the production to do an
internal testing. Proposed the date for factory acceptance test dates and sequence of testing to get it approved from the consultant and client. I have a knowledge about the testing, commissioning of the generator system. 1.8During the factory acceptance test, our generator system complies with the Singapore standard SS535:2007 code of practice of installation, operation, maintenance, performance, construction requirements of mains failure standby generator systems.PE 1.6This role depends on the knowledge of both the electrical and mechanical system. We are prepared the temporary resistive load bank and terminate the temporary power cables from generator to the load bank. There were functional electrical protection tests are carried out to check the performance of the engine. All the testing was continuously recorded in the power analyzer and history of testing are captured in the generator digital controller. Generator controller plays an important role of our entire system, it controls the entire generator. Testing equipment we used are vibration meter, sound level meter, infra-red thermometer to measure the temperature and familiarized with the listed testing equipment.PE 2.2 1.9We have two type of Generators outdoor and indoor generator. In this project we have used the canopy generator. During our design stage I calculated the air flow rate according to the engine and size of the canopy,PE 1.3so there was no over heat and improve the efficiency of the engine.PE 3.3
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1.10Each Generator has 1000 liters diesel storage tank and it was located inside the generator canopy. 1000 liters storage tank was tested before top up the fuel by engaged the qualified radio graphic testing company and certified. Supply tank was supported by the underground storage with capacity of 75,000 liters. Automatic fuel system with two pumps, filter and PLC logic systems to control the functions. 1.11For this project we had 12 underground storage system with 75,000 liters capacity. Tanks were manufactured according the approved drawings and thickness. Welding joints are tested by the qualified government agencies and submitted the test reports. Pressure test the tank by pneumatic and check any leaks by using soap waters. Found there was no leaks and it was passed. Thickness of the tank materials and paints are measured with the thickness gauges. Inlet flanges, outlet flanges, other provisions like level sensor indicator, manual dip stick provision are inspected during the fabrication stage according to the approved drawing. 1.12Arrangement of transport from Malaysia factory to Singapore site by coordinating with the site team and the production team.PE 3.6Site walk and survived the site before delivery. For this project faced the complicated-on delivery was our Generator canopy are oversized it needs the escorts on the Singapore road and only could delivered on night time. I arranged the transport comply with the Land transport authority of Singapore. Successfully delivered all our Generator and Bulk fuel tanks according to the scheduled dates. 1.13Installation process played an important role in every project. Planned the installation works by ordered the bill of materials earlier to get it on time. Very helpful to me by
planned ahead the required materials. Manpower was also calculated on the starting stage, so after our delivery of generator we immediately mobilize the manpower to start our installation work effectively and complete our project according to the project schedule. Arranged our own installation checklist to closely monitor the progress of the project according to the planned schedule with the safety concern.PE 3.1Proper communication with the workers till the managerial level.PE 3.2 1.14Final completion of our installation, there was an as built drawing according to the site installation. I checked on site and update to the design department to capture the changes on site. For this project requirement was to submit the drawings in 3D modeling, I studied quickly manner with our senior designer to get knowledge on study of 3D in viewing the drawing. Our design team changed our 2D AutoCAD drawing to 3D in timely manner. Engineering Skills and Knowledge Applied in the Work 1.15I have used my mechanical engineering skills and knowledge for successful execution of this project. The first and the foremost skill that I have applied here was structural mechanics. Moreover, I have even used my skill of assembling of project deliverables and analysis of test results as well as adjustment of design if required. I have even utilized my knowledge of AutoCAD software to complete the 3D modelling of this project. I also had executed few tests like protection tests for checking engine performancePE 1.5. Problem solving skills and logical reasoning were the next two skills applied in this particular project.
Technical Difficulties Faced and Solutions 1.16The first technical difficulty that I had faced in this project was during getting approval for my drawings. Since, there were changes in those drawings, the higher authority was not giving permission and hence my project was getting delayed. For resolving this issue, I arranged a meeting with my project supervisorPE 2.1. I made him understand the requirement of such changes in my drawing. I was finally able to convince him and get approval for my drawings. 1.17The second challenge in this project was while carrying out the functional electrical protection tests for performance checking of engine. I was unable to record the testing results within the power analyzer and hence had to lose experimental data in the primary stagePE 1.16. To solve this issue, I considered the idea of capturing the data history in generator digital controller. This helped me in controlling the entire generator and thus I was able to check the performance efficiently. 1.18The next technical difficulty that I had faced here was during usage of AutoCAD software for 3D modelling. As this was my project with this particular software, I was not confident enough and the output was erroneous as per my expected outcome. However, with my engineering knowledge and intellect, I was able to solve this issue. I checked for CAD programs that run on the main frame computers or mini computers and was able to understand the working principle PE 2.3. Hence, the second time, when I took the readings, they were accurate and error free. Regarding selection of software version, I took the latest version. Summary
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1.19As a project engineer, by working with this well-established company, I earned a good knowledge of work experience. This job scope allowed me to build a strong foundation in project engineering. I was able to build my own reliable network consisting of clients and vendors. 1.20Upon successfully completion of this project, we gained a good reputation and confident from our customers. It was boosting our company business in the market. I have successfully completed this project with good profit. .PE 3.5