Quality Management: Process Improvement for Organisation Department
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This report focuses on process improvement for the organisation department in quality management. It discusses the existing problems, proposed solutions, and implementation plans. It also explores the concept of quality and quality management.
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QUALITY MANAGEMENT
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Table of Contents INTRODUCTION...........................................................................................................................3 MAIN BODY...................................................................................................................................3 1. Define process improvement for organisation department..........................................................3 a. Description on organisation, department and process..............................................................3 b. The existing problem and opportunity identified.....................................................................3 c. Proposed solutions...................................................................................................................5 d. Implementation of plan............................................................................................................7 What is Quality and Quality Management-.................................................................................8 Assessing an organization across Deming's 14 points for Total Quality Management-...........10 CONCLUSION.............................................................................................................................17 REFERENCES..............................................................................................................................18
INTRODUCTION Quality management termed out as act of overseeing all task and activities that aids to maintain the desire level of excellence (Zornoza, Acosta and Faz, 2015). It is inclusive of determinationofpolicyofquality,creationandimplementationofqualityplanningand assurance. Henceforth, Quality management system defined as collection of business processes that highly focused on to meet needs of customer and enhance their satisfaction. The present report is based on activities as Tesco, this is global leading enterprise that is engaged in business activities of British multinational groceries and general retailer services. Furthermore, study will include process improvement of the organisation department, varied tools of quality that used in investigate the issues. Henceforth, key literature review will be conducted on quality and quality management perspective of the enterprise. Thus, TQM approach will be applied to review the process of chosen organisation. MAIN BODY 1. Define process improvement for organisation department. a. Description on organisation, department and process. The present report is based on activities of business as Tesco plc is a British multinational groceryretailerthatengagedinretailservices(Gutierrez-Gutierrez,Barrales-Molinaand Kaynak, 2018). Henceforth, the working of chosen enterprise is diversified into areas as retailing books, clothings, furniture, petrol and software etc. Herein, Tesco's distribution centres are responsible to ensure about the commodities get to stores at the right time. This report will emphasises on production department to undertake the better product development strategy in term to bring out the quality within the commodities. Thus, production department continually take steps to improve the products that aids to bring competitive advancement within market. The business objectives of the Tesco is to ensure all work together towards to accomplish desired aims. Thus, activities of the production department can get improvedwith hiring right number of people in the right time at the right jobs. They have structured process for recruitment and selection to attract the individuals for managerial and operational roles. b. The existing problem and opportunity identified. The main issues that faced by the this entity is rising raw material cost that are threatening to the Tesco profitability and cause to expand the supplier network in terms to get
effective prices on raw materials. It is entity that is facing competitive threats and to overcome from it they needs to develop the product development strategy so that effective measures can be undertake to gain the competitive advancement (Soares,Soltani and Liao, 2017). Thus, advanced pressure stakeholders in relates with social responsibility and environment adversely impact Tesco cost basis. Thus, Tesco needs to focus on quality management of the commodities in terms to deal with rivalries within market. Fish born diagram- The fish-bone diagram can be used to identify the problems that exist within the enterprise. Henceforth, the Tesco is facing the issues as Product failure and Fish-bone technique will be used to identify the root cause of the issue. Henceforth, these can be applied in following manner as-: Define the problem-The problem in this is already defined as Product Failure. Therefore, team knowns that this issue has been occurred due to issues in production department that link with continue rising of the raw material cost that affects the profitability and productivity of quoted enterprise (Obeidat, Hashem and Al-Salti, 2016). Herein, Fish-bone technique has been used to identify the root-cause of product failure as- Brainstorm-The team of the enterprise needs to use this method to brainstorm the session that helps to investigate the root cause of problem. Additionally, the each category and significance to issue defined as-: Method- In this the techniques and way of doing things are the major cause that is causing the possible obstacles. Therefore, the method taken by the authorities can be ineffective and this can affect the working of enterprise negatively. Men- In this, it has been identified that the ineffective skills of men are being the cause ofproblem(delAlonso-Almeida,Bagur-FemeníasandLlach,2015).Thus,few experienced authorities handled the production and supply network of raw materials that bring the major issues within the enterprise. Management- The management team of the enterprise needs to look forward to hire the suitable workers that can able to bring out the business activities effectively. Materials- The raw materials are the resources that can be used to produced the finished good and products. Therefore, the main cause of the issue is the rising cost of resources
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and imbalance in the inventory management. This is happening due to enhancement in competition and rising of the raw material cost to enterprise. Measurement-The process of undertaking the activities can impact the working of the enterprise effectively and efficiently. Therefore, the enterprise activities need to be measured in terms to undertake the process of improvement effectively. Manpower-In terms to undertake the better product development approach, the entity needs to undertake the steps that can aids to hire the trained employee so that better working efficient can be carried out. If Tesco hire the right people with the right experience than lot of things within the entity can get improved. Pareto chart-Pareto chart termed out as graph that is inclusive of bat graph and line graph that aids to represent the components that affects the variable (Pareto Chart and Analysis,2018). It is method that outlines the different steps within a process. This can assist to quality improvement team to identified the issues that can be fixed with help of breaking down the complex process. The one of the main purpose of the Pareto chart is to highlight the crucial factor that can impact the variable. This is the part of quality control that defined as to undertake derivation from historical data to come up with efficient and appropriate actions to address the common failures. Issue 1:The Tesco may discover the recent enhance in product failure due to lack of raw materials. Thus, firm is taking initiatives to undertake the research and tracking the causes. The one of the major cause of this is to enhancement in competition within the market between retail sector. It leads to enhance the cost of raw materials (Gutierrez-Gutierrez, Barrales-Molina and Kaynak, 2018). To have cost efficiency, the organisation is not able to produce the commodities up to mark. It leads to failure in product and impacts the working image of the enterprise. Issue 2:The second issue is poor skilled employee, that results in ineffective product and low involvement in use of technical cools. This is the issue that impacts the profitability graph of the enterprise. Thus, the unskilled workforce do not carry out the process of production in significant and this impacts the working of the enterprise in crucial aspect. c. Proposed solutions. To undertake the plan of action to cope with the issue as product failure the entity needs to take the following steps and these as are-:
To carry out the process of review of testing approach and procedure by quality managers. The QA manager of the entity needs taste the quality of raw material and they must take initiatives to develop better relationship with the suppliers so that high level of proficiency can be developed. The managingauthorities of the enterprise needs to undertake suitable recruitment and must full-fill the need of training and development to the new employees (Zornoza, Acosta and Faz, 2015). The whole team decided to change theprocess of product development by developing better relations with suppliers and hiring the technical skilled labour workforce. It can be one of the effective way to undertake the managerial working effectively and efficiently. As per the principle of pareto, Tesco authorities needs to employ the strategies that aids to accomplish the improvement in product quality by maintaining the better relation with the suppliers. This can aids to remedied the 20% of the problem and in this way chosen firm can improve the outcome by 80%. The chart has been given to identified the cause of product failure as-: Causes of dissatisfaction% /100 Poor quality15.00% Lack of raw material20.00% Improper skilled workforce25.00% Lack of training and development facilities30.00%
d. Implementation of plan. In order to undertake the process of improvement to carry out the better working within the enterprise, this is crucial to execute the plan as-: ActivitiesTime lineResource required Hiringofskilledlabour workforce 1 MonthsManagement authorities needs to undertake the approach that aids to undertake the process of selection effectively. Maintaining effective supplier2 MonthsThe entity needs to arrange the
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relationshipmeetingtodevelopthe approach that can aids to build the better supplier relationship. Traininganddevelopment opportunities 2 WeekTheentityneedstotake initiativestotrainthe employeestousemodern advancement tool to produce the better quality commodities. Use of technical advancement1 MonthTheuseofhightechnical advancement that aids to carry out the product and services effectively. Testing procedure of products1 MonthThetestinganalysisofthe commoditiescanbeusedto beforelaunchingthe commodities within market. What is Quality and Quality Management- According toRoss,( 2017) Quality is standard of something which are measured against the other thing of similar kind. It is delivered when an organization gain minimum need of the specified standard for performance. Quality is particular performance range. Getting into range of necessary performance and the quality. Both Toyota Corolla and Mercedes Benz have quality car. They have peculiar engineering design standard for meeting and once these standard are fully satisfies then quality is delivered by company.It is a parameter that decide superiority or inferiority of product or service. Quality also measures the goodness of particular good that is meet its specification or not. As illustrated byEndrullat and et.al., (2016) Quality management is act of the overseeing all activity and task required for maintaining desired level of the excellence. This could include determination of quality policy, implementing & creating quality assurance and planning & quality control and quality improvement. This is also referred as Total quality management.
Usually quality management focus on the long term goal by implementation of short term initiative.TQMisbusinessphilosophywhichincludesideathatlongtermsuccessof organization comes from the consumer satisfaction. TQM needs that all stakeholder in business work together for improving processes, service, product and culture of organization itself. It is seems as intuitive process, it comes as revolutionary idea. The 1920s had shown rise in reliance on the statistic and statistical theory in the business, and first-ever known control charts that was developed in 1924.Individual began to develop theory of statistic and ended collectively by creatingmethodsofstatisticalprocesscontrol(SPC).Hence,itwasnotsuccessfully implemented into the business setting till 1950. During this time Japan was facing difficult industrial economic environment. Its citizen was largely illiterate and the products are known as low quality. Thus, businesses in Japan had seen theses lackness and thought for making forward changes. Relying on the pioneer in statistical thinking, organization that are Toyota had integrated idea of the quality control and quality management into their production processes. Hence, by the end 1960, Japan had completely turned their narrative and become most efficient export country, along with several most admired product. The effective quality management result into better goods which could be produced and developed at cheap price. As per theLo and Yeung,(2018) TQM is the Toyota's implementation of Kanban system. Kanban is physical signal which is helpful in creating chain reaction, result in particular action. Toyota used these ideas for implementing its just-in-time (JIT) inventory procedure. For making its assembly line efficient, organization decided for keeping enough inventory on hand for filling consumers orders as they are generated. Hence, all Toyota's parts assembly lines are assigned physical card which have associated inventory numbers. As the parts are installed in car, card is removed and move up supply chain, effectively request for other same part. This is helpful for company to keep their inventory lean and thus not overstock unnecessary assets. Quality management include determination of quality policy, implementing & creating planning for quality & assurance and quality improvement & quality control. Total Quality Management needs that all stakeholder in the business work together for improving product, process, service and culture of organization itself. Quality management is totality of function which is involved in achievement and determination of the quality that will include quality control and quality assurance. It focuses not only on the product and service quality but also on the mean to gaining it. Hence, for achieving consistent quality, the company uses control of processes and quality
assurance along with product. So its very essential for an organization to implement quality management system into their product and services.TQM state that each and every employee work for improvement of service, work culture, process and system so on for ensuring a continuous success of company. It is management approach that can be used by company, depending on participation of all their members and aiming for long term success by consumer satisfaction. This is very essential for the growth and development of organization and ts further success. Assessing an organization across Deming's 14 points for Total Quality Management- Description of organization: Deming's 14 Points of TQM S. No. DescriptionEvaluation of current state in organization 1Consistency of PurposeOld way: Short term plans are used by company so it creates insecurity. Being reactive rather than to be proactive. Mainly focusing on quarterly return, profit. New way: Tesco could plan for long term quality. Theyshouldhaveaimtobecomemore competitive so that they can sustain in market for long term. Rendering job by continuous improvement of goodsandservice(Gunasekaran,Subramania and Ngai, 2019.). 2Adopt a new philosophyOld way: The management mainly concentrate in making money and running business. No improvement in any process and functions.
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New way: Company must have to consumer centric. Tesco must look to the needs and demands of consumer. Theyshouldsetpatternforcontinuous improvement. Not accepting poor quality of goods and services by employees. Usingmeasurementandcreatingoperational definition. 3Dependenceonmass inspection Old way: In Tesco they were not building quality into their processes. Theyarefullydependedontheinspections which are so costly and unreliable. New way: Tesco could use statistical control method for checking the quality. They could build quality into procedure from beginning to end (Li and et.al., 2018). No inspections are to be used by company as quality is not being improved by this. In quality checking they should not found what the wrong is they had to eliminate that wrong from process overall. 4Awardingbusinessonthe basis of price tag alone Old way: They used to work with wide range of suppliers for various products. Suppliersarenotconsideredarepartnersin
quality. Tesco is competing for their business based on the price alone. New way: Company should use single supplier for one item so that quality can be maintained. Quality could rely on consistency, as if there is low consistency in production then there will be low variation in the final good. Suppliersmust be looked aspartner quality. TheyshouldbeencouragebyTescofor spending time to enhance their quality. Organization must analyzed total cost, not only the initial product cost (Siva and et.al., 2016). Qualitystatisticcouldbeusedbycompany whichishelpfulfortheminensuringthat supplier had meet their quality standard. 5Improveconstantlyand forever Old way: Thereisnoimprovementinprocessesand system. Theywerenotemphasizingontrainingand education of their employees. New way: Tesco must improve their system and process continuously.Forprocessimprovementand analysistheycanusePlan-Do-CheckAct approach. Theymusthaveemphasisontrainingand development of their employees so that they
could easily perform their jobs well. Tesco can use Kaizen model for reducing waste andimprovingeffectiveness,safetyand productivity. 6Training on the jobOld way: Time to time training is not given to employees. They are not concentrating on motivating and encouraging their employees. New way: Tescomustrendertraininganddevelopment program to their workers so that they can reduce variation in work and could get quality work. The foundation of common knowledge could be build. Create value for their employees so that they feel recognized by company. They must encourage staff so that they can learn from each other and render environment and culture for the effective teamwork. 7LeadershipOld way: Thereisnoappropriateleadershipstrategy which is used by company. Leaders of Tesco not emphasis on enhancing quality. There is lack of communication among leader andemployees(FonsecaandDomingues, 2017). New way: ManagerandsupervisorofTescomust
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understand their workers and process which is used by company. They must render resource and support to their employees so that their employees could give their best. The leader or manager must act as coach. Analyzing the requirement of an individual that what is actually required for an individual to give their best. They must find way for reaching full potential not just focusing on achieving the target. 8Drive out fearOld way: Employees at organization are not motivated and encouraged. Workers couldn't share their idea and consent freely. New way: Tesco must allow individual to perform their level best and they could share their view and opinions easily. They must make their employees feel valued and motivate them to work in better way. Leadersmusthavecommunicationwith employees and they must ensure to work with team. 9Break down barriersOld way: In Tesco there are barriers among the different department. Collaboration is not focused by company. New way:
Tescomustconcentrateonbuildingshared vision. Cross-functional teamwork's could be build for understandingandreducingadversarial relationship. They must allow each department to work as team so that they could effectively render quality work (Bastas and Liyanage, 2018). 10Eliminate slogansOld way: Slogan of company is “Every little help” which is unclear to the consumer. It is not explaining what exactly company wants to express. New way: The slogan of company must be clear and nice sounding phrase which could replace effective leadership. People could guess the motto and objective of company effectively by the slogan. 11Eliminateworkstandards. Substitute leadership Old way: The company focuses on old and numerical data. They are measuring process. New way: Further Tesco must look at process not on the numerical target. Process are being measured not the individual behind process (Kiran, 2016). 12Removingbarrierthatrob worker of their right to pride Old way: Annualandmeritratingisbeingusedfor
in quality of their work.checking the quality of work. New way: The merit and annual rating is to be abolished. Management by objective must be implemented in the operation processes. 13Vigorousprogramof educationandself improvement Old way: Workers present skills are not enhanced. Notmotivateandencourageemployeesfor learning new skill. New way: The current skills and knowledge of employees must be improved. They must encourage and motivate employees for learning new skills so that further challenges could easily face by them. 14Transformationis everybody's job Old way: Everyone in organization was not putted forward foraccomplishingthegoalandobjectiveof company. New way: Transformation of job is essential for everyone inacompany(Borkovskaya,Degaevand Burkova, 2018). ImprovingoverallTescobymotivatingeach individual to take step forward towards quality. Recommending important and immediate action organization can took for improving overall quality- For improving the overall quality Tesco could use Kaizen model so that waste reduce and thus quality can be improve effectiveness, productivity and safety. The Total Quality Management
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could be used by company so that they can maintain quality in their goods and services. Statistical method can also be utilized by company so that the process can have quality in it and thus it can be effectively and measured. CONCLUSION From the above study it has been concluded that Quality management is essential for an company. It is very helpful for greater efficiency and low waste in company's process. With the help of quality management the consumer needs could be understood by company effectively. Company could have regulation of the working practices. If consumer needs and demands will befulfilledthentheywillgreatlysatisfybycompany.Ifemployeesaremotivatedand encouraged by company then their productivity could increase and thus company could gain its objective successfully. The participation of employee will be enhanced further and will work for the betterment of company.
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Fonseca, L. and Domingues, J.P., 2017. ISO 9001: 2015 edition-management, quality and value. International Journal of Quality Research.1(11). pp.149-158. Bastas, A. and Liyanage, K., 2018. Sustainable supply chain quality management: A systematic review.Journal of cleaner production.181.pp.726-744. Kiran, D.R., 2016.Total quality management: Key concepts and case studies. Butterworth- Heinemann. Borkovskaya, V., Degaev, E. and Burkova, I., 2018. Environmental economic model of risk management and costs in the framework of the quality management system. InMATEC Web of Conferences(Vol. 193, p. 05027). EDP Sciences. Online ParetoChartandAnalysis.2018.[Online].Availablethrough: <https://www.whatissixsigma.net/pareto-chart-and-analysis/>