This report discusses the importance of quality management in manufacturing companies and explores various tools and techniques such as Total Quality Management, Quality Assurance, and Quality Control. It also provides recommendations for implementing these strategies and sustaining a culture of quality.
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Quality Management for Organisational Excellence
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Table of Contents INTRODUCTION...........................................................................................................................3 MAIN BODY...................................................................................................................................3 RECOMMENDATIONS.................................................................................................................9 CONCLUSION..............................................................................................................................10 REFERENCES..............................................................................................................................11
INTRODUCTION Quality is the level of excellence of goods and services when they are compared to other similar items which help in determining the ability of items in satisfying the needs and wants of customers in an efficient manner. Quality is nowadays more valued by customers than the amount they have to pay for availing the products and services which means that companies must focus on improving the quality of their goods and services. This will help them in attracting more number of customers. There are various tools that can be used by companies so that high quality can be maintained like TQM, quality assurance and quality control. These tools ensure that quality management is well planned, managed, executed, controlled and monitored so that consistent goods and services can be delivered to customers(O’Neill, Sohal and Teng, 2016). In this report Quality Tooling company (QTC) is taken which is a manufacturing company located in North East England and was founded by a young engineering graduate in 1960s. The company manufacturesengineer’srules, engineeringcallipers, scribes, micrometersand a range of specialist items. In order to manufacture these items high level of skills quality are required so that high level of accuracy can be maintained. The company is also involved in manufacture of medical equipments for North East Hospital so that highly precise tools that are required in surgeries can be given to them. In this report the quality management tools, techniques and strategies that can help in maintaining high quality will be discussed. Further recommendations regarding effective implementation of these tools and strategies will also be given in order to sustain high quality culture in the company. MAIN BODY Quality management includes all the strategies and policies that help in maintaining high quality in company so that the goods and services manufactured can help in enhancing customer satisfaction. Quality policy, quality planning and assurance, quality control and improvement are also included in quality management. The higher the quality of products that are delivered to customers, higher will be the profits of company. QTC is a manufacturing company which manufactures engineering and medical equipments that require high level of precision and accuracywhichincreasestherequirementofvariousqualitymanagementtoolstobe implemented in the company so that it can gain a competitive advantage in market. There are seven quality management principles that help in ensuring high quality of the manufactured
goodslikecustomerfocus,leadership,engagementofemployees,processapproach, improvement, evidence based decision making and relationship management. If these principles are followed strictly in the company then high quality can be ensured in its products and services. Following are the tools that will help the company in maximising quality in company: Total Quality management This is a process wherein all the processes and procedures of company are detected and checked continuously so that defects can be detected and elimination of these defects can be done which help in reducing the number of defective goods produced in company. TQM thus help in improving customer experience, streamlining supply chain management and making manufacturing efficient and defect free while also simultaneously training the employees on improving their performance. TQM approach originated in 1950s and has been increasingly used in companies so that they can continually improve their production processes and eliminate defected items. Following are the principles of TQM: Customer centric approach: It is important that TQM is applied in the company keeping customers their focus so that the products and services which are produced help in maximising customer satisfaction(Psomas and Jaca, 2016). Employee involvement: It is important that employee empowerment and their active participation in decision making and improving their work performance so that defects can be minimised is also focused on while applying TQM. Continual improvement: It means that the company must always try to find new and better ways of completing their work so that quality can be improved continuously that can help in increasing customer satisfaction. Strategic approach to improvement: It is important that a strategic plan is implemented in company so that quality can be improved and TQM can become a core aspect of all the business processes(Van Dooren, Thijs and Bouckaert, 2017). Integrated system: It is important that a quality work culture is promoted in the company so that all the people in organisation can be integrated in maintaining high quality of all the processes which are carried out in the company. Decision making: While making decisions it is important that the company data is analysed thoroughly so that the amount of improvement that is required can be evaluated and statistical and situation based decisions can be made.
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Communications: Effective communication needs to be established in the company so that information can flow efficiently among all the members of company which can help in conducting company operations and functions in an efficient manner. All the above mentioned principles must be efficiently applied in company so that the effectiveness of TQM can increase and the number of errors and defects can be reduced. This will help in continually and integrately improving all the company processes so that high quality of products and services can be delivered to customers. TQM principles increase the efficiency of the workers and they are encouraged to participate in company activities and give their contribution in improvement processes. Following are the ways in which TQM can be applied in company: Plan:Inthissteptheproblemwhichneedstobeaddressedisidentifiedalong determining the causes of the problem. Relevant data related to the problem are collected so that the impact of the problem on quality of goods and services produced can be evaluated(Gika and Wilson, 2016). Do: At this stage a solution for dealing with the problem identified in first step is developed and it is implemented in the company. The effectiveness and efficiency of the solution in dealing with the problem is also determined so that the extent of its effectiveness can be measured. Check: The results which are achieved after the implementation of solution are compared to the previous results so that the level to which improvement has been made can be checked. Act: This is the final stage where results are documented so that these can be used to inform others about process changes so that effective recommendations can be given on addressing problems by using PDCA cycle. TQC can thus effectively apply TQM in the company which help it in detecting all its processes so that defects in any of the process can be found out and effective measures can be taken so that they can be minimised. This help in improving all the processes which are involved in the manufacture of engineering and medical equipments leading to high quality tools which are precise and accurate. It will also help the company in creating an inclusive work environment for its employees and the decision making will also become effective as the ideas and opinions of workers can help in bringing innovations.
Quality Assurance It is a way of preventing mistakes and defects while manufacturing the products and services so that high level of quality can be maintained and also by following certain quality standards the customers can be assured of the high quality of the items. QA standards must be followed by companies so that the trust and confidence of customers can be gained regarding the safety and quality of the products and services offered by company(Punyalack, Graham and Badrick, 2018). QA is the process of verifying the ability of products to meet customer expectations so that further improvements can be made that can help in ensuring high quality of the products and services manufactured by company. QA help in increasing the reliability, trustworthiness and responsibility of company towards their customers which help in building strong brand image of company which is essential to gain a competitive edge in the market. Following are the methods which can be used in assuring quality while manufacturing: Failure testing: It involves testing the goods which are manufactured by the company so that their ability to withstand the unfavourable conditions can be tested. This help in evaluating the level of quality of these products so that improvements can be made to correct them. Statistical process control: This method was developed by Walter Shewartz so that the quality of goods and services can be managed and controlled by using statistical methods. This method helps in ensuring that all the processes operate efficiently and the products are produced conforming to the product specification along with minimisation of waste. Total Quality Management (TQM): It is a continuous improvement method where all the processes involved in manufacturing are improved and defects can be detected so that corrections can be done which help in enhancing the quality of products and services so produced(Konieczka and Namiesnik, 2018). TQC can follow any of these methods so that the quality of its products can be improved which can help in increasing customer satisfaction. This also helps in reducing waste and improving the work efficiency and performance of employees so that they use their skills and talents in an efficient manner. ISO 9000: This is an International standard for quality management and assurance which was established in 1987 and must be applied in companies so that high quality can be maintained and the interest of stakeholders can be increased. This standard is usually followed by all the
organisations so that they can get a standard certificate which can help them in gaining the trust of their customers and increase company sales. This certificate also helps the company in trading both nationally and internationally so that the customer base can be increased and the movement of goods across borders can occur efficiently. This certificate also ensures that the goods and services are manufactured by doing minimum wastage so that the value for customers can further increase. TQC can thus gain a certificate of ISO 9000 which will increase its credibility and reliability for its customers and help in increasing the sales of company by manufacturing high quality items and reducing waste production during the process. The Hospital and other customer of company can become loyal towards TQC if highly accurate and precise tools and equipments are made available to them thereby increasing the competitiveness of company. TQC can also achieve its vision of becoming a world class 21stcentury organisation which delivers the best engineering and medical equipments to its customers. Quality Control These are the set procedures that are to be followed while manufacturing a product or service to ensure that they adhere to the set criteria of quality and help in meeting customer satisfaction and demand. In order to control quality it is important that certain benchmarks or quality standards are set so that the goods and services which are actually produced can be compared to the quality which was required to be produced. In order to maintain high quality and consistency of manufactured goods and services it is important that certain quality control tools are used of which some are discussed as follows: Checklist: It is a list of items which needs to be involved during the manufacturing process so that high quality can be assured. This checklist prevents the employees from skipping any of the quality control process during manufacturing so that the efficiency of production can be increased which help in increasing the quality of goods and services so produced(Mittag and Rinne, 2018). Control chart: This a chart which help in studying the effect of time on change in processes which are involved in manufacturing so that theproblems related to these processes can b found and effective measures can be taken so that these can be improved. Thus with the help of these charts the variations in their effectiveness can be studied by analysing their variations so that corrective measures can be taken on time.
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Histogram: It is a graphical tool which can be used for depicting the frequency at which errors occur while manufacturing the company products and services. Thus this help in analysing the tendency with which these mistakes are made so that effective steps can be taken to reduce such mistakes and increasing the quality of items so produced. Scatter diagram: This is a method wherein information is depicted graphically and helps in finding the relation between two variables so that the cause and effect relation of these variables can be studied. With the help of this diagram the cause of poor quality of goods and services can be known by determining the factors which affect their quality so that appropriate corrective measures can be taken and quality can be improved(Filippiadis and Pereira, 2017). TQC thus can use any of the above quality control tools which can help it in increasing the quality of its products and maintaining their consistency so that high customer satisfaction can b achieved. These tools will ensure high quality of products and also help in gaining the trust of customer so that sales and profits of company can increase. Sustainability of the culture of quality It is important that a culture is built in company where all the members are involved in improving the quality of their performance so that the overall quality of company products and services can be maximised. The organisational structure, culture and working environment must be modified in such a manner that quality becomes an integral part of the company and core value of all its members. Thus it is related with a shared belief and value of all the employees of company that maximising customer satisfaction is the main aim of company which can help in improving their work performance. Following are the ways in which a quality sustainable culture can be created in an organisation: Systems and structures: It is important that the organisational structure and the systems that are followed in company help in improving the quality of all the manufacturing processes. Strong governance, data documentation, keeping a record of past performance etc. can help in building a quality culture in company(Doutre and Dubé, 2016). Leadershipcommitment:Theleadersofcompanymustbecommittedtowards implementing quality management tools and techniques and also in encouraging all the employees to follow the standards so that high quality culture can be built in company.
Employeeengagement:Theemployeesmustbegivenanintegratedworking environment and they must be involved in making decisions so that they can feel valued in company and also encouraged in improving the customer satisfaction so that brand image of company can be built(Berg, 2016). Customer focus: It is important that customers are focused while manufacturing goods and services in the company so that their needs and wants can be efficiently fulfilled and their level of satisfaction can be maximised. Effective teams: The company management must be able to form effective teams in the company so that they can all work together and help the company in achieving its aims and objectives in an efficient manner. Continuous improvement: The company must thrive towards continuously improving its processes so that betterment of its processes can be done that can help in improving the quality of overall results(Amsden, 2019). RECOMMENDATIONS Thus from the above discussion it is clear that there are various strategies and policies that can be used by TQC in making improvements in its manufacturing processes so that high quality tools and equipments can be manufactured. In order to sustain in the market and become successful it is important that quality is improved continuously so that the attention of customers can be gained and reputation of company can increase in the market. TQC is a manufacturing company involved in making engineering tools and medical equipments which must be high in quality thus it requires the company to implement various quality management tools in the manufacturing processes. Some of the recommendations which can help the company in efficiently improving its quality are as follows: The company must involve international standards while manufacturing the products which it offers to its customers which will help it in becoming more reliable and trustworthy. This will increase the trust of its customers and help in increasing company sales and profits due to high quality of its products. The company can also use training and development programs in the company to effectively build the necessary skills and talents which will help in improving the performance of employees. This will also help in becoming conscious about their errors
and improvements can be made on time so that the quality of their performance can be enhanced. TQM can be applied in TQC that will help in making all its processes efficient by reducing the number of defects and wastage in these processes so that the quality of products of company can be enhanced. Quality control tools like checklist, control charts, scatter diagrams can be applied by company so that any variation from the desired quality can b monitored and effective steps can be taken to correct them. This will improve the way in which work is executed in company and quality is controlled so that quality can be enhanced. CONCLUSION From thisreportitcanbeconcludedthatqualityplaysan importantrolein an organisations which makes it important that various quality management tools and techniques are efficiently applied. High quality is important so that the customer satisfaction can be increased and strong brand image of company can be built in the market that can help in attracting a large number of customers thereby increasing its competitiveness in market. Quality assurance, TQM, quality control are some of the ways in which production processes of company can be improved in such a way that all the processes involved ensure high quality of the goods and services produced by company.
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REFERENCES Books and Journals O’Neill, P., Sohal, A. and Teng, C.W., 2016. Quality management approaches and their impact onfirms׳financialperformance–AnAustralianstudy.InternationalJournalof Production Economics,171, pp.381-393. Psomas, E.L. and Jaca, C., 2016. The impact of total quality management on service company performance:evidencefromSpain.InternationalJournalofQuality&Reliability Management. Van Dooren, W., Thijs, N. and Bouckaert, G., 2017. Quality management and the management of quality in European public administrations. InImproving the quality of East and West European public services(pp. 91-106). Routledge. Gika, H.G., Zisi, C., Theodoridis, G. and Wilson, I.D., 2016. Protocol for quality control in metabolic profiling of biological fluids by U (H) PLC-MS.Journal of Chromatography B,1008, pp.15-25. Punyalack, W., Graham, P. and Badrick, T., 2018. Finding best practice in internal quality control procedures using external quality assurance performance.Clinical Chemistry and Laboratory Medicine (CCLM),56(9), pp.e226-e228. Konieczka, P. and Namiesnik, J., 2018.Quality assurance and quality control in the analytical chemical laboratory: a practical approach. CRC Press. Mittag, H.J. and Rinne, H., 2018.Statistical methods of quality assurance. Routledge. Filippiadis, D.K., Binkert, C., Pellerin, O., Hoffmann, R.T., Krajina, A. and Pereira, P.L., 2017. Cirse quality assurance document and standards for classification of complications: the cirse classification system.Cardiovascular and interventional radiology,40(8), pp.1141- 1146. Doutre, D., Gariépy, B., Martin, J.P. and Dubé, G., 2016. Aluminium cleanliness monitoring: methods and applicationsin process development and quality control. InEssential Readings in Light Metals(pp. 296-304). Springer, Cham. Berg, J., 2016. The impact of anonymity and issue controversiality on the quality of online discussion.Journal of Information Technology & Politics,13(1), pp.37-51. Amsden, R.T., 2019.SPC simplified: practical steps to quality. Routledge.